Основной каталог Kyocera 2016-2017 - страница 20

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PVD Coated Carbide (Turning)

PVD Coated Carbide（MEGACOAT / MEGACOAT NANO）

Using a Physical Vapor Deposition coating technology, Generally because of the low processing temperature of PVD compared with CVD, PVD coated carbide features less deterioration and more bending strength. PVD coated carbide grades are coated on a very tough carbide substrate and suitable for turning.

PVD Coated Super Micro-Grain Carbide

  • Smooth fine surface of PVD coated carbide provides good surface finish and

high precision machining

  • Stable machining with excellent toughness
  • Features of PVD Coated Carbide
ClassificationSymbolColorCoated CompositionAdvantages and Applications
PR915 (Super Micro-Grain)Bluish violetTiAlN· Application: Stable and reliable high precision machining of steel
PR930 (Super Micro-Grain)Reddish grayTiCN· Application: Low machining speed, precise machining with sharp edge
PR1005Reddish grayTiCN· TiCN base PVD coated hard micro-grain carbide · Application: Turningof free-cuttingsteel, longer tool life achieved through anti-adhesionperformance
PPR1025Reddish grayTiCN· Application: General machining of steel and stainless steel, stable and longer tool life
SteelPR1115Purple redTiAlN· Superior oxidation resistance with well balanced wear resistance and toughness · Application: Machiningof steel and stainless steel, forgrooving, cut-off and threading
PR1215Blackish redMEGACOAT· Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate · Application: Superior adhesion resistance and longer tool life for steel and stainless steel machining
PR1425Blackish redMEGACOAT NANO·New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear resistance and high oxidation resistance ·Application: Various applications of machiningsteel, High speed machiningof stainless steel, extended tool life
PR1125Purple redTiAlN· Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance · Application: Finishingand light interrupted machiningof stainless steel
MPR1225Blackish redMEGACOAT· Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate · Application: Light interrupted to interrupted machiningof stainless steel
Stainless steelPR1535Reddish greenMEGACOAT NANO· Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability · Application: Medium to roughingof stainless steel and heat-resistant alloys, cut-off of stainless steel
Cast Iron KPR905Bluish violetTiAlN· Smooth fine surface PVD coated hard carbide with plastic deformation resistance · Application: Suitable for machining gray and nodular cast iron
PR1305Blackish redMEGACOAT· MEGACOAT on hard and superior heat-resistant carbide, superior wear resistance · Application: Finishingof heat-resistant alloys
SPR1310Blackish redMEGACOAT· MEGACOAT on hard and superior heat-resistant carbide, superior wear and oxidation resistance · Application: First choice for continuous and light interrupted machiningand finishingof heat-resistant alloys
Heat-resistant alloysPR1325Blackish redMEGACOAT· MEGACOAT on tough carbide · Application: Light interrupted machiningand roughingof heat-resistant alloys
  • PR1215 Wear Resistance Comparison

(Off-centered grooving) 0.4 Flank wear of front relief face

0.3 Competitor A

Competitor A Competitor B 65 min.

0.2 PR1215 Competitor B 86 min. 0.1

PR1215 138 min. 0

0 20 40 60 80 100 120 140

<Cutting Conditions> Vc=150m/min, ap=1.5mm, f=0.1mm/rev, Wet Cutting Time (min) → SNCM439 φ198 φ48 (Internal evaluation)