
7792 Series • IC09 • Insert Selection Guide Material Group Light Machining Medium Machining Heavy Machining P1–P2 ...M41 KCPM40 …M41 KCPM40 …GP KCPM40 P3–P4 ...M41 KCPM40 …D411 SP6519 …D41 KCPM40 P5–P6 ...M41 KCPM40 ...D41 SP6519 ...D41 X500 M1–M2 ...M41 KCSM40 ...D411 KCSM40 ...D41 KCSM40 M3 ...M41 KCSM40 ...D41 KCSM40 ...D41 KCSM40 K1–K2 …M KCK20B …M KCK20B …D KCPK30 K3 …M KCK20B …M KCK20B …D KCPK30 N1–N2 - - - - - - N3 - - - - - - S1–S2 ...M41 X500 ...D411 KCSM40 ...D41 KCSM40 S3 ...M41 X500 ...D411 KCSM40 ...D41 KCSM40 S4 ...M41 X500 ...D411 KCSM40 ...D41 KCSM40 H1 …M KCKP10 …M KCKP10 …D KCPM40 METRIC INCH 7792 Series • IC09 • Feed Rates [mm] 7792 Series • IC09 • Feed Rates [IPT] Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) Insert Insert 30% 40–100% 30% 40–100% Geometry Geometry DOC L M H L M H DOC L M H L M H .S..D 1.5 0,25 0,55 0,88 0,23 0,50 0,80 .S..D 0.06 0.010 0.022 0.035 0.009 0.020 0.032 .S..D 1.1 0,30 0,64 1,02 0,27 0,59 0,93 .S..D 0.04 0.012 0.027 0.042 0.011 0.024 0.039 .S..D 0.9 0,33 0,71 1,12 0,30 0,64 1,03 .S..D 0.03 0.014 0.031 0.049 0.013 0.028 0.044 .E..D41 1.5 0,18 0,50 0,75 0,16 0,46 0,69 .E..D41 0.06 0.007 0.020 0.030 0.006 0.018 0.027 .E..D41 1.1 0,21 0,58 0,87 0,19 0,53 0,80 .E..D41 0.04 0.009 0.024 0.036 0.008 0.022 0.033 .E..D41 0.9 0,23 0,64 0,96 0,21 0,59 0,88 .E..D41 0.03 0.010 0.028 0.042 0.009 0.025 0.038 .E..D411 1.5 0,18 0,50 0,75 0,16 0,46 0,69 .E..D411 0.06 0.007 0.020 0.030 0.006 0.018 0.027 .E..D411 1.1 0,21 0,58 0,87 0,19 0,53 0,80 .E..D411 0.04 0.009 0.024 0.036 0.008 0.022 0.033 .E..D411 0.9 0,23 0,64 0,96 0,21 0,59 0,88 .E..D411 0.03 0.010 0.028 0.042 0.009 0.025 0.038 .S..GP 1.5 0,25 0,55 0,89 0,23 0,51 0,81 .S..GP 0.06 0.010 0.022 0.035 0.009 0.020 0.032 .S..GP 1.1 0,30 0,64 1,03 0,27 0,59 0,94 .S..GP 0.04 0.012 0.026 0.042 0.011 0.024 0.038 .S..GP 0.9 0,33 0,71 1,14 0,30 0,65 1,04 .S..GP 0.03 0.014 0.030 0.048 0.013 0.028 0.044 .S...M 1.5 0,25 0,55 0,88 0,23 0,50 0,80 .S..M 0.06 0.010 0.022 0.035 0.009 0.020 0.032 .S...M 1.1 0,30 0,64 1,02 0,27 0,59 0,93 .S..M 0.04 0.012 0.027 0.042 0.011 0.024 0.039 .S..M 0.9 0,33 0,71 1,12 0,30 0,64 1,03 .S...M 0.03 0.014 0.031 0.049 0.013 0.028 0.044 .E..M41 1.5 0,18 0,50 0,75 0,16 0,46 0,69 .E..M41 0.06 0.007 0.020 0.030 0.006 0.018 0.027 .E...M41 1.1 0,21 0,58 0,87 0,19 0,53 0,80 .E...M41 0.04 0.009 0.024 0.036 0.008 0.022 0.033 .E..M41 0.9 0,23 0,64 0,96 0,21 0,59 0,88 .E..M41 0.03 0.010 0.028 0.042 0.009 0.025 0.038 L = Light Machining; M = Medium Machining; H = Heavy Machining. L = Light Machining; M = Medium Machining; H = Heavy Machining. 7792 Series • IC09 • Plunging Feed Rates [mm] 7792 Series • IC09 • Plunging Feed Rates [IPT] Insert Feed per Tooth (Fz) in Relation to a max. of 6mm Radial Engagement (ae) Insert Feed per Tooth (Fz) in Relation to a max. of .236" Radial Engagement (ae) Geometry L M H Geometry L M H .S..D 0,10 0,22 0,35 .S..D 0.004 0.009 0.014 .E..D41 0,07 0,20 0,30 .E..D41 0.003 0.008 0.012 .E..D411 0,07 0,20 0,30 .E..D411 0.003 0.008 0.012 .S..GP 0,10 0,22 0,35 .S..GP 0.004 0.009 0.014 .S..M 0,10 0,22 0,35 .S..M 0.004 0.009 0.014 .E..M41 0,07 0,20 0,30 .E..M41 0.003 0.008 0.012 L = Light Machining; M = Medium Machining; H = Heavy Machining. L = Light Machining; M = Medium Machining; H = Heavy Machining. Ramping Application Data • Curved Edge Inserts Ramping Application Data • Curved Edge Inserts Dia. Facing Ae max Hole Hole Dia. Facing Ae max Hole Hole Ramping Angle Ramping Angle D (mm) Pitch D1 (mm) Plunging (mm) Min (mm) Max (mm) D (in) Pitch D1 (in) Plunging (in) Min (in) Max (in) 25 2.80° 11.75 6 34 48 1.00 2.70° 0.478 0.236 1.369 1.921 32 1.50° 18.75 6 48 62 1.25 1.50° 0.728 0.236 1.869 2.421 35 1.30° 21.75 6 54 68 1.50 1.10° 0.98 0.236 2.369 2.921 40 0.80° 26.75 6 64 78 2.00 0.70° 1.478 0.236 3.369 3.921 42 1.00° 28.75 6 68 82 50 0.70° 36.75 6 84 98 52 0.70° 38.75 6 88 102 63 0.50° 49.75 6 110 124 66 0.50° 52.75 6 116 130 Ramping Application Data • Straight-Edged Inserts Ramping Application Data • Straight-Edged Inserts Dia. Facing Ae max Hole Hole Dia. Facing Ae max Hole Hole Ramping Angle Ramping Angle D (mm) Pitch D1 (mm) Plunging (mm) Min (mm) Max (mm) D (in) Pitch D1 (in) Plunging (in) Min (in) Max (in) 25 3.60° 12.85 6 34 48 1.00 3.45° 0.522 0.236 1.369 1.921 32 1.95° 19.85 6 48 62 1.25 2.00° 0.773 0.236 1.869 2.421 35 1.65° 22.85 6 54 68 1.50 1.40° 1.021 0.236 2.369 2.921 40 1.30° 27.85 6 64 78 2.00 0.90° 1.521 0.236 3.369 3.921 42 1.20° 29.85 6 68 82 NOTE: Maximum ramp angle decreases as nose radius increases. 50 0.90° 37.85 6 84 98 52 0.85° 39.85 6 88 102 63 0.60° 50.85 6 110 124 66 0.60° 53.85 6 116 130 NOTE: Maximum ramp angle decreases as nose radius increases. 7