MILLING INSERTS RE S1 FFX4 XNMU-04 "Bone Shaped" Inserts Rd° INSL with 4 Cutting Edges for Fast Feed Milling W1 Recommended Dimensions Tough 1 Hard Machining Data ap fz IC5820 IC882 IC840 IC830 IC808 IC810 Designation INSL S1 RE W1 (mm) (mm/t) FFX4 XNMU 040310HP 9.58 3.97 1.00 7.16 • • • • 0.20-0.80 0.20-0.90 FFX4 XNMU 040310RM-HP 9.58 3.97 1.00 7.16 • • 0.20-0.80 0.20-0.90 FFX4 XNMU 040310T 9.58 3.95 1.00 7.16 • • • 0.20-0.80 0.40-1.20 FFX4 XNMU 040310RM-T 9.58 3.95 1.00 7.16 • 0.20-0.80 0.40-1.20 • For side plunging, the initial cutting feed is 0.1 mm/t • HP- for austenitic stainless steel, titanium and high temperature alloys • T- for steel, ferritic and martensitic stainless steel, cast iron and hardened steel • RM-reinforced type insert For tools, see pages: FFX4 ED (294) • FFX4 ED-M (294) • FFX4 ED-MM (295) • FFX4 FD-04 (295) Averaged Cutting Data for FFX4 Fast Feed Cutters Size 04 ISO Workpiece material Cutting Speed & Feed class Typical materials DIN/ ISCAR mat. Hardness AISI/SAE/ Insert Carbide D.O.C. fz ISO 513 Description group* HB ASTM DIN W.-Nr. type grade ap [mm] Vc [m/min] [mm/tooth] Coolant IC808 150-220 0.2-1.0 Dry Non-alloy steel 1-5 130-180 1020 1.0402 IC830 140-200 0.2-1.2 Dry/Wet IC808 140-200 0.2-0.9 Dry/Wet 6-8 260-300 4340 1.6582 IC830 120-180 0.2-1.1 Dry/Wet Low alloy steel IC808 130-180 0.2-0.8 Dry 9 HRC 35-42** 3135 1.5710 P T IC830 0.2-0.8 120-160 0.2-1.0 Dry/Wet IC808 120-170 0.2-0.8 Dry High alloy steel 10-11 200-220 H13 1.2344 IC830 100-150 0.2-0.9 Dry/Wet Ferritic/ IC808 110-160 0.2-0.8 Dry martensitic 12-13 200 420 1.4021 IC830 100-150 0.2-0.9 Dry/Wet stainless steel IC830 80-120 0.2-0.9 Austenitic IC840 80-140 0.2-0.8 M 14 200 304L 1.4306 HP 0.2-0.8 Wet stainless steel IC5820 100-160 0.2-0.7 IC882 80-130 0.2-0.8 Grey cast iron 15-16 250 Class 40 0.6025 (GG25) IC810 150-220 0.4-1.2 K T 0.2-0.8 Dry Nodular cast iron 17-18 200 Class 65-45-12 0.7050 (GGG50) IC810 120-200 0.4-1.2 IC882 20-30 0.2-0.7 IC5820 25-35 0.2-0.6 33-35 340 Inconel 718 2.4668 IC840 25-35 0.2-0.6 High temperature IC830 25-30 0.2-0.7 S HP 0.2-0.8 Wet alloys IC882 25-35 0.2-0.7 3.7165 IC5820 25-40 0.2-0.6 36-37 HRC 30-32 AMS R56400 (Ti6AI4V ELI) IC840 25-35 0.2-0.6 IC830 20-30 0.2-0.7 H Hardened steel 38 HRC 45-49 HARDOX 450 plate T IC808 0.2-0.8 50-75 0.2-0.5 Dry * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered For machining in unstable conditions, the recommended cutting data should be reduced by 20-30% 523