
Tooling by DIJET Tooling by Tooling byDIJET DIJET Tools SEC Indexable Tools Indexable Super End Tools Chipper SEC SDSTYPE TYPE TYPE ■ Indexable ■■RECOMMENDED RECOMMENDED CUTTING CUTTING CONDITIONS CONDITIONS ●φ φ φ ●φ20, φ21mm ●φ24,φ25,φ26mm Type of Machining Type TypeofofMachining a p ap Machining ap ap a p ap ae ae Work Insert Cutting Slotting Shoulder milling Drilling Work Work Materials Insert Insert Grades Cutting Cutting conditions Slotting Slotting Shoulder milling Shoulder milling Drilling Drilling Materials Materials Grades Grades conditions conditions n (min-1) 1,490 1,390 1,590 1,590 1,490 Carbon steel nf (mm/min) Vn (min (min-1-1) ) 1,910 2,390 1,780 2,230 2,040 2,550 2,040 2,550 1,910 2,390 Carbon S50C, steel S55C Carbon steel 450 310 550 400 370 JC5040 aVVpf f(mm/min) ~6 520 350 ~8 610 400 ~5 470 S50C, (C50, S50C, S55C C55) S55C (mm/min) 600 380 680 510 480 JC5040 JC5040 (mm) 6~16 8~34 (C50, (C50,C55) a ~5 ~7 7~27 ~4 - 5~12 - ~16 ~6 - C55) 150-280HB a pp(mm)(mm) ~4 4~10 ~5 5~21 ~3 ae (mm) - - ~12 ~5 - 150-280HB 150-280HB aaee(mm) (mm) — — ~10 ~4 — n (min-1) 1,490 1,390 1,590 1,590 1,490 Alloy steel nn (min (min-1-1) ) 1,910 2,390 1,780 2,230 2,040 2,550 2,040 2,550 1,910 2,390 Alloy Alloysteel SCM440 steel Vf (mm/min) 420 280 480 350 300 JC5040 VVf f(mm/min) 480 320 550 360 380 ~6 ~8 ~5 SCM440 ap (mm) (mm/min) 540 350 630 460 430 (1.7223) SCM440 JC5040 6~16 8~34 ~5 ~7 ~4 JC5040 aapp(mm) (1.7223) 5~12 7~27 - - ~16 ~6 - (1.7223) 150-280HB (mm) ae (mm) ~4 4~10 ~5 5~21 ~3 - - ~12 ~5 - 150-280HB 150-280HB aaee(mm) (mm) — — ~10 ~4 — n (min-1-1) 1,290 1,190 1,290 1,290 1,290 Mold steel nn (min (min-1) ) 1,530 1,910 1,400 1,750 1,650 2,070 1,650 2,070 1,530 1,910 Mold NAK, steel P20 Mold steel JC5040 Vf (mm/min) 320 240 390 260 250 JC5040 JC5040 VVf f(mm/min) 380 430 250 275 440 520 290 370 300 340 ~5 ~8 ~5 NAK, P20 (mm/min) NAK, (1.2311, P20 P20) JC5015 ap (mm) 5~16 8~34 (1.2311, (1.2311,P20) P20) JC5015 JC5015 aapp(mm) ~4 ~3 4~12 3~10 ~7 ~5 7~27 5~21 ~4 ~3 - - ~16 ~6 - 280-400HB (mm) ae (mm) - - ~12 ~5 - 280-400HB 280-400HB aaee(mm) (mm) — — ~10 ~4 — n (min-1-1)-1 1,190 1,100 1,290 1,290 1,190 Tool & Die steel nn (min (min ) ) 1,530 1,910 1,400 1,750 1,650 2,070 1,650 2,070 1,530 1,910 Tool Tool &&Die SKD61, Diesteel SKD11steel Vf (mm/min) 300 220 390 260 240 JC5040 VVf f(mm/min) 380 430 250 275 440 520 290 370 300 340 ~5 ~8 ~5 SKD61, SKD61, SKD11 SKD11 (mm/min) (1.2344, 1.2379) JC5040 JC5040 ap (mm) 5~16 8~34 (1.2344, 1.2379) (1.2344, 1.2379) aapp(mm) ~4 ~3 4~12 3~10 ~7 ~5 7~27 5~21 ~4 ~3 - - ~16 ~6 - 150-255HB (mm) aaee(mm) - - ~12 ~5 - 150-255HB 150-255HB ae (mm) (mm) — — ~10 ~4 — nn (min -1 ) 1,100 1,000 1,190 1,190 1,100 Stainless steel n (min (min-1-1) ) 1,400 1,750 1,270 1,590 1,530 1,910 1,530 1,910 1,400 1,750 Stainless steel JC5015 Vf (mm/min) VVf f(mm/min) 275 320 200 200 360 380 240 270 165 210 Stainless SUS304, steel SUS316 JC5015 (mm/min) 385 240 430 305 260 SUS304, 150-250HB SUS316 (JC5040 SUS304, SUS316 ( JC5040) JC5015 ) aaappp(mm) (mm) ~5 ~4 ~3 5~16 4~12 3~10 ~8 ~7 ~5 8~34 7~27 5~21 ~5 ~4 ~3 (JC5040) (mm) - - ~16 ~6 - 150-250HB 150-250HB aaaeee(mm) (mm) (mm) -— -— ~12 ~10 ~5~4 -— nnn(min -1 ) 1,690 1,590 1,790 1,790 1,690 Cast iron Cast iron (min (min-1-1) ) 2,040 2,500 1,910 2,390 2,160 2,700 2,160 2,700 2,040 2,500 Cast iron FC250, FC250,FC300 FC250, FC300 JC5015 JC5015 VVVff(mm/min) f(mm/min) 680 700 750 480 470 530 700 750 810 540 540 610 500 600 630 FC300 JC5015 (mm/min) (GG25, (GG25,GG30) (GG25, GG30) GG30) ( JC5040) (JC5040 (JC5040) ) aaappp(mm) (mm) (mm) ~8 ~5 ~4 8~16 5~12 4~10 ~8 ~7 ~5 8~34 7~27 5~21 ~5 ~4 ~3 - - ~16 ~6 - 160-260HB 160-260HB 160-260HB aaaeee(mm) (mm) (mm) -— -— ~12 ~10 ~5~4 -— nnn(min (min -1 ) (min-1-1) ) 1,490 1,910 2,390 1,390 1,780 2,230 1,590 2,040 2,550 1,590 2,040 2,550 1,490 1,910 2,390 Nodular Nodular Nodularcast castiron cast iron iron FCD600, FCD600,FCD700 FCD700 JC5015 JC5015 JC5015 VVVff(mm/min) f(mm/min) (mm/min) 520 570 600 350 390 400 560 650 700 400 460 500 370 480 480 ~8 ~8 ~5 FCD600, FCD700 (GGG60, (GGG60, GGG70) ( (GGG60,GGG70) GGG70) (JC5040 ) (JC5040 JC5040)) aaappp(mm) (mm) (mm) ~5 ~4 8~16 5~12 4~10 ~7 ~5 8~34 7~27 5~21 ~4 ~3 - - ~16 ~6 - 170-300HB - - ~12 ~5 - 170-300HB 170-300HB aaaeee(mm) (mm) (mm) — — ~10 ~4 — nnn(min(min-1)-1) ) (min -1 3,000 3,820 4,780 3,000 3,820 4,780 3,000 3,820 4,780 3,000 3,820 4,780 3,000 3,820 4,780 Aluminium Aluminiumalloy alloy VVVff(mm/min) f(mm/min) (mm/min) 1,200 1,340 1,440 900 960 1,100 1,500 1,900 1,900 900 960 1,100 900 1,150 1,100 Aluminium alloy FZ15 FZ15 ~8 ~8 ~5 FZ15 50-110HB 50-110HB 50-110HB aaappp(mm) (mm) (mm) ~5 ~4 8~16 5~12 4~10 ~7 ~5 8~34 7~27 5~21 ~4 ~3 aaaeee(mm) (mm) (mm) -— -— ~16 ~12 ~10 ~6 ~5~4 -- — nnn: Spindle speed, : Spindle Spindle speed,VfVf:V speed, Feed : Feedspeed, speed, f: Feed aapp: :Axial speed, p: depth aAxial of cut,ofaacut, ofcut, depthdepth Axial ee :: Radial Radial depth depth of ae: Radial of cut cut of cut depth Note) Note)1.1.1. Note) The The Thecutting cutting cutting parameters parametersto parameters totobebeadjusted be adjustedaccording adjusted accordingto according totothe themachine the machinerigidity rigidityor or work workrigidity. work rigidity. rigidity. 2.2.InIn case case ofofof using using medium mediumlong, medium long,long long, longand long andextra and extralong extra longtype, long type,refer type, referpage pageC243 C236for ° 33° 2. In case using for instructions instructionsfor instructions foruse for useof use ofSEC of SECtype. SEC type. type. 3.3.InIncase caseofoframping, ramping,ramping rampingangleangleupupto to3° 3° isis recommended. recommended. 3. In case of ramping, ramping angle up to 3° is recommended. (Referright (Refer rightpicture) picture) C234 C240 (Refer right picture) C239