Tooling by DIJET Tooling by DIJET Tooling by DIJET Indexable Tools SEC Indexable Tools IndexableTools Super End Chipper SEC SDSTYPE TYPE TYPE ■ ■■RECOMMENDED RECOMMENDED CUTTING CUTTING CONDITIONS CONDITIONS ●φ φ φ ●φ24, φ25, φ26mm ●φ24,φ25,φ26mm Type of Machining Type TypeofofMachining a p ap Machining ap ap a p ap ae ae Work Insert Cutting Slotting Shoulder milling Drilling Work Work Materials Insert Grades Insert Cutting Cutting conditions Slotting Slotting Shoulder Shouldermilling milling Drilling Drilling Materials Materials Grades Grades conditions conditions n (min-1) 1,490 1,390 1,590 1,590 1,490 Carbon steel nf (mm/min) Vn (min (min-1) ) -1 1,910 1,910 1,780 1,780 2,040 2,040 2,040 2,040 1,910 1,910 Carbon S50C, steel S55C Carbon steel 450 310 550 400 370 JC5040 aVVpf f(mm/min) ~6 520 350 ~8 610 400 ~5 470 S50C, (C50, S50C, S55C C55) S55C (mm/min) 520 350 610 400 470 JC5040 JC5040 (mm) 6~16 8~34 (C50, (C50,C55) a ~5 ~7 7~27 ~4 - 5~12 - ~16 ~6 - C55) 150-280HB a pp(mm) ~5 5~12 ~7 7~27 ~4 ae (mm) (mm) - - ~12 ~5 - 150-280HB 150-280HB aaee(mm) — — ~12 ~5 — n (min (mm) -1 ) 1,490 1,390 1,590 1,590 1,490 Alloy steel nn (min (min-1) ) -1 1,910 1,910 1,780 1,780 2,040 2,040 2,040 2,040 1,910 1,910 Alloy Alloysteel SCM440 steel Vf (mm/min) 420 280 480 350 300 JC5040 Vf (mm/min) 480 320 550 360 380 ~6 ~8 ~5 SCM440 aVpf(mm) (mm/min) 480 320 550 360 380 (1.7223) SCM440 JC5040 6~16 8~34 ~5 ~7 ~4 JC5040 aapp(mm) (1.7223) 5~12 7~27 - - ~16 ~6 - (1.7223) 150-280HB (mm) ae (mm) ~5 5~12 ~7 7~27 ~4 - - ~12 ~5 - 150-280HB 150-280HB aaee(mm) (mm) — — ~12 ~5 — n (min-1-1) 1,290 1,190 1,290 1,290 1,290 Mold steel nn (min (min-1) ) 1,530 1,530 1,400 1,400 1,650 1,650 1,650 1,650 1,530 1,530 Mold NAK, steel P20 Mold steel JC5040 Vf (mm/min) 320 240 390 260 250 JC5040 JC5040 VVf f(mm/min) 380 380 250 250 440 440 290 290 300 300 ~5 ~8 ~5 NAK, P20 (mm/min) NAK, (1.2311, P20 P20) JC5015 ap (mm) 5~16 8~34 (1.2311, (1.2311,P20) P20) JC5015 JC5015 aapp(mm) ~4 ~4 4~12 4~12 ~7 ~7 7~27 7~27 ~4 ~4 - - ~16 ~6 - 280-400HB (mm) ae (mm) - - ~12 ~5 - 280-400HB 280-400HB aaee(mm) (mm) — — ~12 ~5 — n (min-1-1)-1 1,190 1,100 1,290 1,290 1,190 Tool & Die steel nn (min (min ) ) 1,530 1,530 1,400 1,400 1,650 1,650 1,650 1,650 1,530 1,530 Tool Tool &&Die SKD61, Diesteel SKD11steel Vf (mm/min) 300 220 390 260 240 JC5040 VVf f(mm/min) 380 380 250 250 440 440 290 290 300 300 ~5 ~8 ~5 SKD61, SKD61, SKD11 SKD11 (mm/min) (1.2344, 1.2379) JC5040 JC5040 ap (mm) 5~16 8~34 (1.2344, 1.2379) (1.2344, 1.2379) aapp(mm) ~4 ~4 4~12 4~12 ~7 ~7 7~27 7~27 ~4 ~4 - - ~16 ~6 - 150-255HB (mm) aaee(mm) - - ~12 ~5 - 150-255HB 150-255HB ae(mm) (mm) — — ~12 ~5 — nn (min -1 ) 1,100 1,000 1,190 1,190 1,100 Stainless steel n (min (min-1) ) -1 1,400 1,400 1,270 1,270 1,530 1,530 1,530 1,530 1,400 1,400 Stainless steel JC5015 Vf (mm/min) VVf f(mm/min) 275 320 200 200 360 380 240 270 165 210 Stainless SUS304, steel SUS316 JC5015 320 200 380 270 210 ~5 ~8 ~5 (mm/min) SUS316 (JC5040 SUS304, SUS316 ) JC5015 aapp(mm) ( ) ~4 5~16 ~7 8~34 ~4 SUS304, 150-250HB JC5040 (JC5040) ap(mm) ~4 4~12 4~12 ~7 7~27 7~27 ~4 - - ~16 ~6 - 150-250HB 150-250HB (mm) aaee(mm) ae(mm) (mm) -— -— ~12 ~12 ~5 ~5 -— nn (min -1) -1 1,690 1,590 1,790 1,790 1,690 Cast iron Cast iron n (min (min-1) ) 2,040 2,040 1,910 1,910 2,160 2,160 2,160 2,160 2,040 2,040 Cast iron FC250, FC250,FC300 FC250, FC300 JC5015 JC5015 VVff(mm/min) Vf(mm/min) 680 700 700 480 470 470 700 750 750 540 540 540 500 600 600 FC300 JC5015 (mm/min) (GG25, (GG25,GG30) (GG25, GG30) GG30) ( JC5040) (JC5040 (JC5040) ) aaappp(mm) (mm) (mm) ~8 ~5 ~5 8~16 5~12 5~12 ~8 ~7 ~7 8~34 7~27 7~27 ~5 ~4 ~4 - - ~16 ~6 - 160-260HB 160-260HB 160-260HB aaaeee(mm) (mm) (mm) -— -— ~12 ~12 ~5 ~5 -— nnn(min (min -1) -1 (min-1) ) 1,490 1,910 1,910 1,390 1,780 1,780 1,590 2,040 2,040 1,590 2,040 2,040 1,490 1,910 1,910 Nodular Nodular Nodularcast castiron cast iron iron FCD600, FCD600,FCD700 FCD700 JC5015 JC5015 JC5015 VVVff(mm/min) f(mm/min) (mm/min) 520 570 570 350 390 390 560 650 650 400 460 460 370 480 480 ~8 ~8 ~5 FCD600, FCD700 (GGG60, (GGG60, GGG70) ( (GGG60,GGG70) GGG70) (JC5040 ) (JC5040 JC5040)) aaappp(mm) (mm) (mm) ~5 ~5 8~16 5~12 5~12 ~7 ~7 8~34 7~27 7~27 ~4 ~4 - - ~16 ~6 - 170-300HB - - ~12 ~5 - 170-300HB 170-300HB aaaeee(mm) (mm) (mm) — — ~12 ~5 — nnn(min (min -1) -1 (min-1) ) 3,000 3,820 3,820 3,000 3,820 3,820 3,000 3,820 3,820 3,000 3,820 3,820 3,000 3,820 3,820 Aluminium Aluminiumalloy alloy VVVff(mm/min) f(mm/min) (mm/min) 1,200 1,340 1,340 900 960 960 1,500 1,900 1,900 900 960 960 900 1,150 1,150 Aluminium alloy FZ15 FZ15 ~8 ~8 ~5 FZ15 50-110HB 50-110HB 50-110HB aaappp(mm) (mm) (mm) ~5 ~5 8~16 5~12 5~12 ~7 ~7 8~34 7~27 7~27 ~4 ~4 aaaeee(mm) (mm) (mm) -— -— ~16 ~12 ~12 ~6 ~5 ~5 -- — nnn: Spindle speed, : Spindle Spindle speed,VfVf:V speed, Feed : Feedspeed, speed, f: Feed aapp: :Axial speed, p: depth aAxial of cut,ofaacut, ofcut, depthdepth Axial ee :: Radial Radial depth depth of ae: Radial of cut cut of cut depth Note) Note)1.1.1. Note) The The Thecutting cutting cutting parameters parametersto parameters totobebeadjusted be adjustedaccording adjusted accordingto according totothe themachine the machinerigidity rigidityor or work workrigidity. work rigidity. rigidity. 2.2.2. InInIn case case ofofof using using medium medium long, long, long longand long andextra and extralong extra longtype, long type,refer type, referpage pageC243 C236forfor ° 33° case using medium long, instructions instructions for foruse useof ofSEC SEC type. type. instructions 3.3.InIncase for use of SEC type. caseofoframping, ramping,ramping rampingangleangleupupto to3° 3° isis recommended. recommended. 3. In case of ramping, ramping angle up to 3° is recommended. (Referright (Refer rightpicture) picture) C240 (Refer right picture) C233 C239