Tooling Tooling by DIJET by DIJET Tooling by DIJET Tools IndexableTools Super End EndTools Indexable Super Chipper Chipper SEC SDSTYPE TYPE TYPE Indexable ■ ■ RECOMMENDED RECOMMENDEDCUTTING CUTTING CONDITIONS CONDITIONS ●φ φ32, ●φ30, φ φ33mm φ ●φ24,φ25,φ26mm Typeofof Type Machining ofMachining Machining aapp aapp aapp aaee Work Work Insert Insert Insert Cutting Cutting Slotting Shoulder milling milling Drilling Materials Grades Grades Slotting Shoulder Shoulder Drilling Drilling Materials Grades conditions conditions n (min n (min (min-1-1))) -1 1,490 1,910 1,780 1,390 1,590 2,040 1,590 2,040 1,590 1,910 1,490 Carbon steel Carbon steel S50C, S55C S50C, S55C Vff (mm/min) V (mm/min) (mm/min) 450 520 350 310 550 610 400 400 400 470 370 JC5040 JC5040 (C50, C55) (C50, C55) app (mm) a (mm) ~6 ~5 ~6 6~16 5~12 6~16 ~8 ~7 ~8 8~34 7~27 8~34 ~5 ~4 ~5 ~16 ~6 - 150-280HB 150-280HB a e (mm) ae (mm) - — - — ~12 ~16 ~5 ~6 - — n (min n (min-1-1)) -1 1,490 1,910 1,780 1,390 1,590 2,040 1,590 2,040 1,590 1,910 1,490 Alloy steel Alloy steel SCM440 SCM440 Vff (mm/min) V (mm/min) 420 480 320 280 480 550 350 360 350 380 300 JC5040 JC5040 (1.7223) (1.7223) app (mm) a (mm) ~6 ~5 ~6 6~16 5~12 6~16 ~8 ~7 ~8 8~34 7~27 8~34 ~5 ~4 ~5 - - ~16 ~12 ~6 ~5 - - 150-280HB 150-280HB aee (mm) a (mm) — — ~16 ~6 — n (min n -1 (min-1-1)) 1,290 1,530 1,400 1,190 1,290 1,650 1,290 1,650 1,290 1,530 1,290 Mold Moldsteel steel NAK,P20 NAK, P20 JC5040 JC5040 Vf (mm/min) V (mm/min) 320 380 250 240 390 440 260 290 260 300 250 (1.2311, 280-400HB P20) (1.2311, P20) JC5015 JC5015 app (mm) a (mm) ~5 ~4 ~5 5~16 4~12 5~16 ~8 ~7 ~8 8~34 7~27 8~34 ~5 ~4 ~5 - - ~16 ~12 ~6 ~5 - - 280-400HB aee (mm) a (mm) — — ~16 ~6 — n (min n -1 (min-1-1)) 1,190 1,530 1,400 1,100 1,290 1,650 1,290 1,650 1,290 1,190 1,530 Tool & Tool & Die Die steel steel SKD61, SKD11 SKD61, SKD11 Vff (mm/min) V (mm/min) 380 300 250 220 390 440 260 290 260 300 240 JC5040 JC5040 (1.2344, 1.2379) (1.2344, 1.2379) app (mm) a (mm) ~5 ~4 ~5 5~16 4~12 5~16 ~8 ~7 ~8 8~34 7~27 8~34 ~5 ~4 ~5 - - ~16 ~12 ~6 ~5 - - 150-255HB 150-255HB aee (mm) a (mm) — — ~16 ~6 — n (min n -1 (min-1)) -1 1,100 1,400 1,270 1,000 1,190 1,530 1,190 1,530 1,190 1,100 1,400 Stainless steel Stainless steel 275 360 240 165 JC5015 JC5015 Vff (mm/min) V (mm/min) 320 200 380 270 240 210 SUS304, SUS316 ( JC5040) ~5 ~4 ~8 ~7 ~5 ~4 SUS304, SUS316 150-250HB 150-250HB ((JC5040) app (mm) a (mm) ~5 5~16 4~12 5~16 ~8 8~34 7~27 8~34 ~5 aee (mm) a (mm) - — - — ~16 ~12 ~16 ~6 ~5 ~6 - - — n (min n (min-1)) -1 -1 1,690 2,040 1,910 1,590 1,790 2,160 1,790 2,160 1,790 2,040 1,690 Cast Castiron iron FC250, FC300 FC250, FC300 JC5015 JC5015 Vff (mm/min) V (mm/min) 680 700 470 480 700 750 540 540 540 600 500 (GG25, GG30) (GG25, GG30) ( ( JC5040) (JC5040) aapp (mm) (mm) ~8 ~5 ~8 8~16 5~12 8~16 ~8 ~7 ~8 8~34 7~27 8~34 ~5 ~4 ~5 - - ~16 ~12 ~6 ~5 - - 160-260HB 160-260HB aaee (mm) (mm) — — ~16 ~6 — nn (min (min-1)) -1 -1 1,910 1,490 1,780 1,390 2,040 1,590 2,040 1,590 1,590 1,910 1,490 Nodular cas iron Nodular cast tiron FCD600, FCD700 FCD600, FCD700 JC5015 JC5015 Vff (mm/min) V (mm/min) 570 520 390 350 650 560 460 400 400 480 370 (GGG60, GGG70) (GGG60, GGG70) ( ( JC5040) (JC5040) app (mm) a (mm) ~5 ~8 ~8 5~12 8~16 8~16 ~7 ~8 ~8 7~27 8~34 8~34 ~4 ~5 ~5 - - ~12 ~16 ~5 ~6 - - 170-300HB 170-300HB aee (mm) a (mm) — — ~16 ~6 — n (min n (min-1)) -1 -1 3,820 3,000 3,820 3,000 3,820 3,000 3,820 3,000 3,000 3,820 3,000 Aluminium alloy Aluminium Aluminium alloy alloy Vff (mm/min) V (mm/min) 1,340 1,200 960 900 1,900 1,500 960 900 900 1,150 900 FZ15 FZ15 50-110HB 50-110HB 50-110HB app (mm) a (mm) ~5 ~8 ~8 5~12 8~16 8~16 ~7 ~8 ~8 7~27 8~34 8~34 ~4 ~5~5 aee (mm) a (mm) - — - — ~12 ~16 ~16 ~5 ~6 ~6 - - — nn:: Spindle Spindle speed, speed,VfV:f:Feed speed, Feed ap a speed, : Axial depth p: Axial of cut,of acut, depth ee :: Radial Radial depth of depth ae: Radial of cut cut of cut depth Note) 1. Note) 1. The Thecutting cutting parameters parameters to be adjusted to be adjusted according accordingto tothe themachine machinerigidity rigidity or or or work rigidity. work rigidity. 2. 2. In In case caseofofusing usingmedium long,long mediumlong, long and andextra extralong longtype, type,refer referpage pageC243 C236for for ° 33° for instructions for use of SEC type. instructions for use of SEC type. 3. In case of ramping, ramping angle up to 3° is recommended. 3. (Refer In case of ramping, right picture) ramping angle up to 3° is recommended. (Refer right picture) C232 C240 (Refer right picture) C239