Tooling by DIJET Tooling by DIJET Tooling by DIJET Indexable Tools SEC Indexable Tools IndexableTools Super End Chipper SEC SDSTYPE TYPE TYPE ■ ■■RECOMMENDED RECOMMENDED CUTTING CUTTING CONDITIONS CONDITIONS ●φ φ φ ●φ 16mm ●φ24,φ25,φ26mm Type of Machining TypeofofMachining Type Machining a p ap ap ap a p ap ae ae Work Insert Cutting Slotting Shoulder milling Drilling Work Work Materials Insert Insert Grades Cutting Cutting conditions Slotting Slotting Shoulder milling Shoulder milling Drilling Drilling Materials Materials Grades Grades conditions conditions n (min-1) 1,490 1,390 1,590 1,590 1,490 Carbon steel nf (mm/min) Vn (min (min-1-1) ) 2,790 1,780 1,910 2,590 2,980 2,040 2,040 2,980 1,910 2,790 Carbon Carbon S50C, steel steel S55C 450 310 550 400 370 JC5040 aVVpf f(mm/min) ~6 520 350 ~8 610 400 ~5 470 S50C, S50C, (C50, S55C S55C C55) (mm/min) 560 310 630 450 420 JC5040 JC5040 (mm) 6~16 8~34 (C50,C55) (C50, C55) a ~5 ~7 7~27 ~4 - 5~12 - ~16 ~6 - 150-280HB a pp(mm)(mm) ~3 3~8 ~5 5~16 ~2 150-280HB ae (mm) - - ~12 ~5 - 150-280HB aaee(mm) (mm) — — ~8 ~3 — n (min-1) 1,490 1,390 1,590 1,590 1,490 Alloy steel nn (min (min-1-1) ) 2,790 1,780 1,910 2,590 2,980 2,040 2,040 2,980 1,910 2,790 Alloy Alloysteel SCM440 steel Vf (mm/min) 420 280 480 350 300 JC5040 VVf f(mm/min) 480 320 550 360 380 ~6 ~8 ~5 SCM440 SCM440 ap (mm) (mm/min) 500 280 570 410 380 (1.7223) JC5040 JC5040 6~16 8~34 (1.7223) (1.7223) aapp(mm) ~5 5~12 ~7 7~27 ~4 - - ~16 ~6 - 150-280HB (mm) ae (mm) ~3 3~8 ~5 5~16 ~2 - - ~12 ~5 - 150-280HB 150-280HB aaee(mm) (mm) — — ~8 ~3 — n (min-1-1) 1,290 1,190 1,290 1,290 1,290 Mold steel nn (min (min-1) ) 1,530 2,190 1,400 1,990 2,390 1,650 1,650 2,390 1,530 2,190 Mold Mold NAK, steel P20 steel JC5040 JC5040 Vf (mm/min) 320 240 390 260 250 JC5040 VVf f(mm/min) 380 390 250 250 440 480 290 330 300 260 ~5 ~8 ~5 NAK, NAK, P20P20 (mm/min) (1.2311, P20) JC5015 ap (mm) 5~16 8~34 (1.2311, (1.2311,P20) P20) JC5015 JC5015 aapp(mm) ~4 ~2.5 4~12 3~8 ~7~5 7~27 5~16 ~4 ~2 - - ~16 ~6 - 280-400HB (mm) ae (mm) - - ~12 ~5 - 280-400HB 280-400HB aaee(mm) (mm) — — ~8 ~3 — n (min-1-1)-1 1,190 1,100 1,290 1,290 1,190 Tool & Die steel nn (min (min ) ) 1,530 2,190 1,400 1,990 2,390 1,650 1,650 2,390 1,530 2,190 Tool Tool &&Die SKD61, Diesteel SKD11 steel Vf (mm/min) 300 220 390 260 240 JC5040 VVf f(mm/min) 380 390 250 250 440 480 290 330 300 260 ~5 ~8 ~5 SKD61, SKD61,SKD11 SKD11 (mm/min) (1.2344, 1.2379) JC5040 JC5040 ap (mm) 5~16 8~34 (1.2344, 1.2379) (1.2344, 1.2379) aapp(mm) ~4 ~2.5 4~12 3~8 ~7~5 7~27 5~16 ~4 ~2 - -— ~16 ~6 - 150-255HB (mm) aaee(mm) - - ~12 ~5 - 150-255HB 150-255HB ae (mm) (mm) — ~8 ~3 — nn (min 1,100 1,990 1,000 1,190 1,190 1,100 -1 ) Stainless steel n (min (min-1-1) ) 1,400 1,270 1,790 2,190 1,530 1,530 2,190 1,400 1,990 Stainless Stainlesssteel steel JC5015 Vf (mm/min) VVf f(mm/min) 275 320 200 200 360 380 240 270 165 210 SUS304, SUS316 JC5015 (mm/min) 350 220 430 280 240 ~5 ~8 ~5 JC5015 SUS316 (JC5040 SUS304, SUS316 ) aaappp(mm) ((JC5040) ~4 5~16 ~7 8~34 ~4 SUS304, 150-250HB JC5040) (mm) (mm) ~2.5 4~12 3~8 ~5 7~27 5~16 ~2 - - ~16 ~6 - 150-250HB 150-250HB aaaeee(mm) (mm) (mm) -— -— ~12~8 ~5~3 -— nnn(min -1 ) 1,690 1,590 1,790 1,790 1,690 Cast (min (min-1-1) ) 2,980 1,910 2,040 2,790 3,180 2,160 2,160 3,180 2,040 2,980 Castiron Cast iron iron FC250, FC250, FC250, FC300 FC300 FC300 JC5015 JC5015 JC5015 VVVff(mm/min) f(mm/min) (mm/min) 680 700 720 480 470 500 700 750 760 540 540 570 500 600 520 ( JC5040) aaappp(mm) ~8 ~8 ~5 (GG25, GG30) (JC5040 ) ~5 ~7 ~4 (GG25, (GG25,GG30) GG30) (JC5040) 8~16 8~34 160-260HB (mm) (mm) ~3 5~12 3~8 ~5 7~27 5~16 ~2 - - ~16 ~6 - 160-260HB 160-260HB aaaeee(mm) (mm) (mm) -— -— ~12~8 ~5~3 -— nnn(min (min -1 ) (min-1-1) ) 1,490 2,790 1,780 1,910 1,390 2,590 1,590 1,590 2,980 2,040 2,040 2,980 1,490 1,910 2,790 Nodular Nodular Nodularcast castiron cast iron iron FCD600, FCD600,FCD700 FCD600, FCD700 FCD700 JC5015 JC5015 JC5015 VVVff(mm/min) f(mm/min) (mm/min) 520 570 560 350 390 310 560 650 630 400 460 450 370 480 420 (GGG60, (GGG60, GGG70) ( (GGG60,GGG70) GGG70) (JC5040 ) JC5040 (JC5040)) aaappp(mm) (mm) (mm) ~8 ~5~3 8~16 5~12 3~8 ~8 ~7~5 8~34 7~27 5~16 ~5 ~4 ~2 - - ~16 ~6 - 170-300HB - - ~12 ~5 - 170-300HB 170-300HB aaaeee(mm) (mm) (mm) — — ~8 ~3 — nnn(min(min-1)-1) ) (min -1 3,000 6,000 3,000 3,820 3,820 6,000 3,000 3,000 6,000 3,820 3,820 6,000 3,000 3,820 6,000 Aluminium Aluminiumalloy Aluminiumalloy alloy VVVff(mm/min) f(mm/min) (mm/min) 1,200 1,340 1,440 900 960 1,100 1,500 1,900 1,800 900 960 1,100 900 1,150 1,100 FZ15 FZ15 FZ15 50-110HB 50-110HB 50-110HB aaappp(mm) (mm) (mm) ~8 ~5~3 8~16 5~12 3~8 ~8 ~7~5 8~34 7~27 5~16 ~5 ~4 ~2 aaaeee(mm) (mm) (mm) -— -— ~16 ~12~8 ~6 ~5~3 -- — nnn: Spindle speed, : Spindle Spindle speed,VfVf:V speed, Feed : Feedspeed, speed, f: Feed aapp: :Axial speed, p: depth aAxial of cut,ofaacut, ofcut, depthdepth Axial ee :: Radial Radial depth depth of ae: Radial of cut cut of cut depth Note) Note)1.1.1. Note) The The Thecutting cutting cutting parameters parametersto parameters totobebeadjusted be adjustedaccording adjusted accordingto according totothe themachine the machinerigidity rigidityor or work workrigidity. work rigidity. rigidity. 2.2.2. InInIn case case ofofof using using medium medium long, long, long longand long andextra and extralong extra longtype, long type,refer type, referpage pageC243 C236forfor ° 33° case using medium long, instructions instructions for foruse useof ofSEC SEC type. type. instructions 3.3.InIncase for use of SEC type. caseofoframping, ramping,ramping rampingangleangleupupto to3° 3° isis recommended. recommended. 3. In case of ramping, ramping angle up to 3° is recommended. (Referright (Refer rightpicture) picture) C240 (Refer right picture) C235 C239