Tooling by DIJET Indexable Tools Super Diemaster HDMTyPE ■ RECOMMENDED CUTTING CONDITIONS ● FACE MILL • FINE PITCH TYPE Tool dia. (mm) (Insert type) Work Insert 63/66 (R8) 80 (R6) 80 (R8) Materials Grades No. of teeth 5N No. of teeth 7N No. of teeth 6N ℓ ap n Vf ℓ ap n Vf ℓ ap n Vf (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) 150 3 1,020 1,660 150 2 790 1,830 150 3 790 1,540 Carbon steel JC8050 200 2.7 1,020 1,530 200 1.8 790 1,640 200 2.7 790 1,320 S50C, S55C 250 2.2 720 1,330 250 1.6 550 1,380 250 2.2 550 1,220 JC5040 (C50, C55) 300 1.6 720 1,450 300 1.2 550 1,730 300 1.6 550 1,330 Below 250HB JC5118 350 1 620 1,550 350 0.8 470 1,650 350 1 470 1,410 400 0.5 560 1,800 400 0.4 430 1,660 400 0.5 430 1,660 150 2.5 970 1,690 150 1.7 740 1,850 150 2.5 750 1,570 Mold steel JC8050 200 2.2 970 1,790 200 1.6 740 1,920 200 2.2 750 1,660 HPM7, PX5, NAK80, P20 JC5118 250 1.6 680 1,460 250 1.4 520 1,460 250 1.6 530 1,370 (1.2311, P20) JC8015 300 1.1 680 1,800 300 1 520 1,640 300 1.1 530 1,680 30-43HRC 350 For over 40HRC 0.7 580 1,590 350 0.6 440 1,980 350 0.7 450 1,480 400 0.5 560 1,680 400 0.4 410 1,870 400 0.5 410 1,480 150 2.5 970 1,690 150 1.7 740 1,850 150 2.5 750 1,570 Die steel 200 2.2 970 1,790 200 1.6 740 1,920 200 2.2 750 1,660 SKD61, SKD11 JC5040 250 1.6 680 1,460 250 1.4 520 1,460 250 1.6 530 1,370 (1.2344, 1.2379) JC5118 300 1.1 680 1,800 300 1 520 1,680 300 1.1 530 1,680 Below 255HB 350 0.7 580 1,590 350 0.6 440 1,980 350 0.7 450 1,480 400 0.5 560 1,680 400 0.4 410 1,870 400 0.5 410 1,480 150 3 810 1,320 150 2 620 1,510 150 3 620 1,210 JC8050 200 2.7 810 1,330 200 1.8 620 1,600 200 2.7 620 1,220 Stainless steel 250 2.2 570 1,050 250 1.6 430 1,060 250 2.2 430 950 SUS304 JC8015 300 1.6 570 1,220 300 1.2 430 1,200 300 1.6 430 1,100 Below 250HB JC5118 350 1 490 1,230 350 0.8 370 1,240 350 1 370 1,110 400 0.5 450 1,420 400 0.4 340 1,420 400 0.5 340 1,290 100 1.5 670 840 100 1.2 500 870 100 1.5 500 750 Hardened die JC5118 150 1.2 670 900 150 1.1 500 910 150 1.2 500 810 steel JC8015 200 1 460 760 200 0.9 350 860 200 1 350 690 Without SKD61, DAC, DHA Chipbreaker (1.2344, 1.2379) 250 0.8 460 920 250 0.6 350 1,110 250 0.8 350 840 (DH103) 300 0.6 400 900 300 0.4 300 1,050 300 0.6 300 810 40-50HRC (For over 50HRC) 350 0.3 360 900 350 0.2 270 1,140 350 0.3 270 810 150 3 910 1,540 150 2 700 2,050 150 3 710 1,440 Grey & Nodular 200 2.7 910 1,860 200 1.8 700 2,200 200 2.7 710 1,740 cast iron FC, FCD JC8015 250 2.2 640 1,440 250 1.6 490 1,540 250 2.2 500 1,350 (GG,GGG) JC5118 300 1.6 640 1,700 300 1.2 490 1,740 300 1.6 500 1,590 Below 300HB 350 1 550 1,510 350 0.8 420 1,460 350 1 430 1,420 400 0.5 510 1,630 400 0.4 380 1,530 400 0.5 390 1,500 150 1.5 340 430 150 1 250 350 150 1.5 250 380 JC8050 200 1.3 340 470 200 0.9 250 410 200 1.3 250 420 Titanium alloy 250 1.1 240 390 250 0.7 170 320 250 1.1 180 350 JC8015 35-43HRC 300 0.9 240 400 300 0.5 170 400 300 0.9 180 360 JC5118 350 0.6 200 350 350 0.3 150 470 350 0.6 150 320 400 0.3 180 490 400 0.2 140 510 400 0.3 140 460 150 1.5 170 220 150 1 120 170 150 1.5 125 190 JC8015 200 1.3 170 240 200 0.9 120 200 200 1.3 125 210 Inconel 250 1.1 120 200 250 0.7 80 150 250 1.1 90 180 JC5118 35-43HRC 300 0.9 120 200 300 0.5 80 180 300 0.9 90 180 JC8050 350 0.6 100 180 350 0.3 70 220 350 0.6 75 160 400 0.3 90 250 400 0.2 65 240 400 0.3 70 230 150 5.5 3,350 6,500 150 4 2,800 7,600 150 5.5 2,800 6,500 200 4.5 3,350 6,800 200 3.5 2,800 8,000 200 4.5 2,800 6,900 Aluminium alloy 250 3.5 2,900 6,200 250 3 2,400 7,200 250 3.5 2,400 6,200 A5052, A7075 FZ05 50-110HB 300 2.5 2,400 6,200 300 2 2,000 7,300 300 2.5 2,000 6,200 350 1.5 2,300 5,200 350 1 1,900 6,000 350 1.5 1,900 5,100 400 1 2,150 4,300 400 0.7 1,600 4,500 400 1 1,600 3,800 ℓ: Overhung length, ap: Axial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE Please refer page C118-C119 C151