
Tooling by DIJET Indexable Tools Super Diemaster HDMTyPE ■ RECOMMENDED CUTTING CONDITIONS ● FACE MILL • FINE PITCH TYPE Tool dia. (mm) (Insert type) Work Insert 50/52 (R6) 50/52 (R8) 63/66 (R6) Materials Grades No. of teeth 5N No. of teeth 4N No. of teeth 6N ℓ ap n Vf ℓ ap n Vf ℓ ap n Vf (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) 150 2 1,290 2,250 150 3 1,300 1,700 150 2 1,010 2,000 Carbon steel JC8050 200 1.7 1,290 1,920 200 2.5 1,300 1,820 200 1.8 1,010 1,800 S50C, S55C 250 1.5 900 1,620 250 2 910 1,350 250 1.6 710 1,530 JC5040 (C50, C55) 300 1 900 2,020 300 1.2 910 1,800 300 1.2 710 1,910 Below 250HB JC5118 350 0.5 780 2,150 350 0.7 780 1,870 350 0.8 610 1,830 400 – – – 400 – – – 400 0.4 560 1,850 150 1.7 1,230 2,200 150 2.5 1,250 1,750 150 1.7 960 2,060 Mold steel JC8050 200 1.5 1,230 2,150 200 2 1,250 1,850 200 1.6 960 2,130 HPM7, PX5, NAK80, P20 JC5118 250 1.2 860 1,720 250 1.1 880 1,760 250 1.4 670 1,610 (1.2311, P20) JC8015 300 0.8 860 1,720 300 0.9 880 1,760 300 1 670 1,810 30-43HRC 350 For over 40HRC 0.4 730 1,800 350 0.5 750 1,800 350 0.6 570 2,200 400 – – – 400 – – – 400 0.4 550 2,150 150 1.7 1,230 2,200 150 2.5 1,260 1,750 150 1.7 960 2,060 Die steel 200 1.5 1,230 2,150 200 2 1,260 1,850 200 1.6 960 2,130 SKD61, SKD11 JC5040 250 1.2 860 1,720 250 1.1 880 1,760 250 1.4 670 1,610 (1.2344, 1.2379) JC5118 300 0.8 860 1,720 300 0.9 880 1,760 300 1 670 1,850 Below 255HB 350 0.4 730 1,800 350 0.5 750 1,850 350 0.6 570 2,200 400 – – – 400 – – – 400 0.4 550 2,150 150 2 1,020 1,780 150 3 1,030 1,350 150 2 800 1,670 JC8050 200 1.7 1,020 1,520 200 2.5 1,030 1,440 200 1.8 800 1,770 Stainless steel 250 1.5 710 1,240 250 2 720 1,060 250 1.6 560 1,180 SUS304 JC8015 300 1 710 1,420 300 1.2 720 1,420 300 1.2 560 1,340 Below 250HB JC5118 350 0.5 610 1,530 350 0.7 620 1,490 350 0.8 480 1,380 400 – – – 400 – – – 400 0.4 440 1,580 100 1.2 850 1,060 100 1.5 880 880 100 1.2 650 970 Hardened die JC5118 150 1 850 1,100 150 1.2 880 950 150 1.1 650 1,010 steel JC8015 200 0.8 560 980 200 1 620 740 200 0.9 460 970 Without SKD61, DAC, DHA Chipbreaker (1.2344, 1.2379) 250 0.5 560 1,260 250 0.8 620 870 250 0.6 460 1,250 (DH103) 300 0.3 510 1,270 300 0.4 530 850 300 0.4 390 1,170 40-50HRC (For over 50HRC) 350 – – – 350 – – – 350 0.2 360 1,300 150 2 1,150 2,350 150 3 1,170 1,820 150 2 900 2,260 Grey & Nodular 200 1.7 1,150 2,580 200 2.5 1,170 2,000 200 1.8 900 2,420 cast iron FC, FCD JC8015 250 1.5 800 1,840 250 2 820 1,470 250 1.6 630 1,700 (GG,GGG) JC5118 300 1 800 2,300 300 1.2 820 1,800 300 1.2 630 1,920 Below 300HB 350 0.5 690 2,410 350 0.7 700 1,680 350 0.8 540 1,610 400 – – – 400 – – – 400 0.4 500 1,730 150 1 420 420 150 1.5 440 440 150 1 330 400 JC8050 200 0.8 420 630 200 1.2 440 410 200 0.9 330 460 Titanium alloy 250 0.6 290 460 250 1 310 310 250 0.7 230 370 JC8015 35-43HRC 300 0.4 290 580 300 0.8 310 370 300 0.5 230 460 JC5118 350 0.2 250 630 350 0.4 260 420 350 0.3 200 540 400 – – – 400 – – – 400 0.2 180 560 150 1 210 210 150 1.5 220 220 150 1 165 200 JC8015 200 0.8 210 320 200 1.2 220 210 200 0.9 165 230 Inconel 250 0.6 150 230 250 1 150 160 250 0.7 120 190 JC5118 35-43HRC 300 0.4 150 290 300 0.8 150 190 300 0.5 120 230 JC8050 350 0.2 130 320 350 0.4 130 210 350 0.3 100 270 400 – – – 400 – – – 400 0.2 90 280 150 4 4,300 8,400 150 5.5 4,300 6,700 150 4 3,350 7,800 200 3.5 4,300 8,800 200 4.5 4,300 7,000 200 3.5 3,350 8,200 Aluminium alloy 250 3 3,650 7,800 250 3.5 3,650 6,300 250 3 2,900 7,400 A5052, A7075 FZ05 50-110HB 300 2 3,050 8,900 300 2.5 3,050 6,300 300 2 2,400 7,500 350 1 2,950 6,600 350 1.5 2,950 5,300 350 1 2,300 7,200 400 0.7 2,450 4,300 400 1 2,450 3,400 400 0.7 2,150 5,200 ℓ: Overhung length, ap: Axial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE C150 Please refer page C118-C119