Tooling by DIJET Indexable Tools Super Diemaster HDMTyPE ■ RECOMMENDED CUTTING CONDITIONS ● FACE MILL • STANDARD TYPE Tool dia. (mm) (Insert type) Work Insert 63 (R8) Materials Grades No. of teeth 4N (Double Clamp) ℓ ap n Vf (mm) (mm) (min-1) (mm/min) 150 4 990 1,110 Carbon steel JC8050 200 3 990 1,290 S50C, S55C 250 2 690 1,200 (C50, C55) JC5040 300 1.5 690 1,210 Below 250HB JC5118 350 1 590 1,040 400 0.5 540 1,360 Mold steel 150 3.5 950 1,140 HPM7, PX5, JC8050 200 3 950 1,250 NAK80, P20 JC5118 250 2.5 670 980 (1.2311, P20) JC8015 300 2 670 1,020 30-43HRC 350 For over 40HRC 1 570 1,000 400 0.5 520 1,330 150 4 940 1,090 Die steel 200 3 940 1,240 SKD61, SKD11 JC5040 250 2 660 970 (1.2344, 1.2379) JC5118 300 1.5 660 1,160 Below 255HB 350 1 560 980 400 0.5 520 1,330 150 4 790 920 Stainless steel JC8050 200 3 790 1,040 250 2 550 850 SUS304 JC8015 300 1.5 550 960 Below 250HB JC5118 350 1 470 800 400 0.5 430 1,100 100 2 660 600 Hardened die JC5118 150 1.8 660 610 steel JC8015 200 1.6 460 460 SKD61, DAC, DHA Chipbreaker Without (1.2344, 1.2379) 250 1.2 460 500 (DH103) 300 0.8 400 530 40-50HRC (For over 50HRC) 350 0.4 370 470 Grey & Nodular 150 4 890 1,240 cast iron 200 3 890 1,350 FC, FCD JC8015 250 2 620 1,140 (GG,GGG) JC5118 300 1.5 620 1,310 Below 300HB 350 1 530 1,180 400 0.5 490 1,250 150 1.5 340 300 JC8050 200 1.3 340 325 Titanium alloy 250 1.1 240 240 35-43HRC JC8015 300 0.9 240 250 JC5118 350 0.6 200 290 400 0.3 190 300 150 1.5 170 170 JC8015 200 1.3 170 155 Inconel 250 1.1 120 120 35-43HRC JC5118 300 0.9 120 130 JC8050 350 0.6 100 140 400 0.3 95 180 150 6 3,500 5,500 Aluminium alloy 200 5 3,500 5,700 250 4 3,050 5,200 A5052, A7075 FZ05 300 3 2,500 5,200 50-110HB 350 2 2,400 4,300 400 1 2,000 3,200 ℓ: Overhung length, ap: Axial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE 4) Use air blow to flush the chips out. 5) In case of 50-55HRC (Hardened die steel), recommend to reduce 30% above ap, n, Vf. 6) In case of Titanium alloy or Inconel, recommend wet cutting C149