Общий каталог Dijet 2018 - страница 360

Tooling by DIJET Indexable Tools Super Diemaster HDMTyPE ■ RECOMMENDED CUTTING CONDITIONS ● FACE MILL • STANDARD TYPE Tool dia. (mm) (Insert type) Work Insert 50 (R6) 50 (R8) 63 (R6) Materials Grades No. of teeth 3N (Double Clamp) No. of teeth 3N (Double Clamp) No. of teeth 4N (Double Clamp) ℓ ap n Vf ℓ ap n Vf ℓ ap n Vf (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) 150 3 1,250 1,090 150 4 1,260 1,100 150 3 980 1,140 Carbon steel JC8050 200 2.5 1,250 1,160 200 3 1,260 1,210 200 2.7 980 1,300 S50C, S55C 250 2 880 870 250 2 880 980 250 2.2 690 910 (C50, C55) JC5040 300 1.2 880 1,130 300 1.5 880 1,160 300 1.6 690 1,100 Below 250HB JC5118 350 0.7 750 950 350 1 760 1,000 350 1 590 1,010 400 – – – 400 – – – 400 0.5 540 1,190 150 2.5 1,200 1,190 150 3.5 1,210 1,010 150 2.5 940 1,160 Mold steel JC8050 200 2 1,200 1,220 200 3 1,210 1,100 200 2.2 940 1,240 HPM7, PX5, NAK80, P20 JC5118 250 1.1 840 1,130 250 2.5 850 940 250 1.6 660 970 (1.2311, P20) JC8015 300 0.9 840 1,260 300 2 850 970 300 1.1 660 1,180 30-43HRC 350 For over 40HRC 0.5 720 1,180 350 1 730 1,110 350 0.7 560 1,120 400 – – – 400 – – – 400 0.5 520 1,140 150 3 1,180 1,030 150 4 1,200 1,040 150 3 930 1,080 Die steel 200 2.5 1,180 1,130 200 3 1,200 1,180 200 2.7 930 1,120 SKD61, SKD11 JC5040 250 2 830 840 250 2 840 960 250 2.2 650 850 (1.2344, 1.2379) JC5118 300 1.2 830 1,000 300 1.5 840 1,100 300 1.6 650 1,040 Below 255HB 350 0.7 700 950 350 1 720 950 350 1 560 870 400 – – – 400 – – – 400 0.5 510 1,100 150 3 990 860 150 4 1,000 870 150 3 780 900 JC8050 200 2.5 990 890 200 3 1,000 990 200 2.7 780 930 Stainless steel 250 2 690 700 250 2 700 780 250 2.2 550 730 SUS304 JC8015 300 1.2 690 860 300 1.5 700 920 300 1.6 550 830 Below 250HB JC5118 350 0.7 590 820 350 1 600 790 350 1 470 690 400 – – – 400 – – – 400 0.5 430 940 JC5118 100 1.5 810 560 100 2 860 590 100 1.5 650 580 Hardened die 150 1.2 810 610 150 1.8 860 620 150 1.2 650 650 steel JC8015 Without SKD61, DAC, DHA Chipbreaker 200 1 570 410 200 1.6 600 470 200 1 450 490 (1.2344, 1.2379) 250 0.8 570 510 250 1.2 600 520 250 0.8 450 520 40-50HRC (DH103) 300 0.4 490 440 300 0.8 520 465 300 0.6 390 590 (For over 50HRC) 350 – – – 350 – – – 350 0.3 360 620 150 3 1,120 1,170 150 4 1,130 1,190 150 3 880 1,370 Grey & Nodular 200 2.5 1,120 1,110 200 3 1,130 1,290 200 2.7 880 1,440 cast iron JC8015 FC, FCD 250 2 780 960 250 2 790 1,060 250 2.2 620 1,120 (GG,GGG) JC5118 300 1.2 780 1,170 300 1.5 790 1,300 300 1.6 620 1,240 Below 300HB 350 0.7 670 920 350 1 680 900 350 1 530 1,160 400 – – – 400 – – – 400 0.5 480 1,220 150 1 420 270 150 1.5 440 330 150 1 330 260 JC8050 200 0.8 420 315 200 1.2 440 265 200 0.9 330 290 Titanium alloy 250 0.6 290 260 250 1 310 205 250 0.7 230 240 35-43HRC JC8015 300 0.4 290 305 300 0.8 310 230 300 0.5 230 295 JC5118 350 0.2 250 375 350 0.4 260 255 350 0.3 200 340 400 – – – 400 – – – 400 0.2 180 360 150 1 210 135 150 1.5 220 145 150 1 165 130 JC8015 200 0.8 210 155 200 1.2 220 165 200 0.9 165 160 Inconel 250 0.6 150 135 250 1 150 115 250 0.7 120 130 35-43HRC JC5118 300 0.4 150 160 300 0.8 150 130 300 0.5 120 150 JC8050 350 0.2 130 195 350 0.4 130 155 350 0.3 100 165 400 – – – 400 – – – 400 0.2 90 180 150 4.5 4,450 5,200 150 6 4,450 5,200 150 4.5 3,500 5,500 200 4 4,450 5,400 200 5 4,450 5,400 200 4 3,500 5,700 Aluminium alloy 250 3.5 3,800 4,900 250 4 3,800 4,900 250 3.5 3,050 5,200 A5052, A7075 FZ05 300 2.5 3,200 5,000 300 3 3,200 5,000 300 2.5 2,500 5,200 50-110HB 350 1.5 3,100 4,200 350 2 3,100 4,200 350 1.5 2,400 4,300 400 1 2,550 3,000 400 1 2,550 3,000 400 1 2,000 3,200 ℓ: Overhung length, ap: Axial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE 1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity. 2) In case chatter occurrs, recommend to reduce depth of cut or feed speed. 3) If machine does not have enough power, recommend to reduce depth of cut first and reduce spindle speed C148 and feed speed.