Общий каталог Dijet 2018 - страница 354

Tooling by DIJET Indexable Tools Super Diemaster HDMTyPE ■ CUTTING PERFORMANCE Tool life comparison ① High feed machining for hardened die steel Tool dia: 20mm, Mat’l: SKD61 (1.2344), 43HRC, Overhung length: 70mm, Vc=250m/min, fz=0.2mm/t, ap=0.2mm, ae=10mm (Air blow, Down cutting) Modular Head + MSN Carbide Shank: MSN-M10-40-S20C 0.5 SDH-2200-R07-M10 ■ Condition of damaged inserts (Without Chipbreaker RDMW07T2MOT/JC8015) ISO Standard MDH-4200-M10 After 72m After 122.4m After 165.6m 0.4 (Without Chipbreaker RDHX07T2MOS/JC5003) Max. flank wear (mm) Super Diemaster RDMW07T2MOT (JC8015) 0.3 VB MAX (mm) 0.154 0.237 0.2 ISO Standard RDHX07T2MOS (JC5003) VB MAX (mm) 0.134 0.356 0.1 0 0 50 100 150 200 Cutting length (m) ※ Only 1 cutting edge ② High feed machining for hardened die steel Tool dia: 25mm, Mat’l: SKD11 (1.2379), 43HRC, Overhung length: 70mm, Vc=250m/min, fz=0.3mm/t, ap=0.2mm, ae=15.5mm (Air blow, Down cutting) Modular Head + MSN Carbide Shank: MSN-M12-55-S25C 0.7 SDH-2250-R10-M12 ■ Condition of damaged inserts (Without Chipbreaker RDMW1004MOT/JC8015) 0.6 Competitor Y After 72m After 86.2m (Without Chipbreaker RDHX1003MOT/TiAIN coated) Max. flank wear (mm) 0.5 ISO Standard MDH-2250-M12 Super Diemaster (Without Chipbreaker RDHX1003MOS/JC5003) RDMW1004MOT (JC8015) 0.4 VB MAX (mm) 0.159 0.235 0.3 Competitor Y RDHX1003MOT (TiAIN coated) 0.2 VB MAX (mm) 0.203 0.313 0.1 ISO Standard RDHX1003MOS (JC5003) 0 VB MAX (mm) 0.199 0.643 0 10 20 30 40 50 60 70 80 90 100 Cutting Length (m) ※ Only 1 cutting edge ③ Ti-alloy age hardened Tool dia: 32mm, Mat’l: Ti6Al4V, 42HRC, Overhung length: 118mm, Vc=60m/min, fz=0.3mm/t, ap=0.5mm, ae=12mm (Wet cutting, Down cutting) Modular Head: SDH-2320-R12-M16 + MSN Carbide Shank: MSN-M16-157S-S32C 0.3 With Chipbreaker RDGT1204MOE/JC8015 ■ Condition of damaged inserts After 1.32m After 10.56m After 17.16m Max. flank wear (mm) 0.2 Super Diemaster RDGT1204MOE (JC8015) VB MAX (mm) 0.075 0.124 0.104 0.1 0 0 5 10 15 20 Cutting Length (m) ※ Only 1 cutting edge C142