Tooling by DIJET Indexable Tools Super Diemaster HDMTYPE ■ CUTTING PERFORMANCE Cutting force comparison ① General machining for hardened die steel ② General machining for die steel Tool dia.: 20mm, Mat’l: SKD61 (1.2344) 45HRC Tool dia.: 20mm, Mat’l: SKD11 (1.2379) HS30 Vc=91m/min, fz =0.2mm/t, ap=0.7mm, Vc=179m/min, fz =0.34mm/t,ap=1.2mm, ae=10mm by down cut ae=10mm by down cut Modular Head + MSN Carbide Shank Modular Head + MSN Carbide Shank (N) 1,800 21% (N) 1,000 18% ■ Shape and temperature of chips 1,600 REDUCED 900 REDUCED ■ Super Diemaster Low 800 1,400 700 1,200 600 1,000 500 800 400 600 ■ ISO Standard Insert 300 400 200 200 100 0 0 X Y Z Resultant X Y Z Resultant (Feed force) (Main force) (Back force F) force (Feed force) (Main force) (Back force F) force High ■ SDH-2200-R07-M10 (Insert RDMW07T2MOT) ■ SDH-2200-R07-M10 (Insert RDMW07T2MOT) ■ MDH-4200-M10 (ISO Standard Insert RDHX0702MOT) ■ MDH-4200-M10 (ISO Standard Insert RDHX0702MOT) ③ High feed machining for hardened die steel ④ General machining for die steel Tool dia.: 40mm, Mat’l: SKD61 (1.2344) 45HRC Tool dia.: 40mm, Mat’l: SKD11 (1.2379) HS30 Vc=201m/min, fz=0.4mm/t, ap=0.2mm, Vc=179m/min, fz =0.34mm/t, ap=1.2mm, ae=10mm by down cut ae=10mm by down cut Modular Head + MSN Carbide Shank Modular Head + MSN Carbide Shank RDMW type RDMW type ■ Shape and temperature of chips 21% REDUCED 14% REDUCED ■ Super Diemaster Insert RDGT type (N) 600 RDGT type (N) RDGT type Low 31% REDUCED 2,000 1,800 29% REDUCED 500 1,600 1,400 400 1,200 ■ Super Diemaster 300 1,000 Insert RDMW type 800 200 600 400 100 200 0 0 ■ ISO Standard Insert X Y Z Resultant X Y Z Resultant (Feed force) (Main force) (Back force F) force (Feed force) (Main force) (Back force F) force ■ SDH-2400-R12-M16 ■ SDH-2400-R12-M16 (Without Chipbreaker RDMW1204MOT) (Without Chipbreaker RDMW1204MOT) ■ SDH-2400-R12-M16 ■ SDH-2400-R12-M16 (With Chipbreaker RDGT1204MOE) (With Chipbreaker RDGT1204MOE) ■ MDH-4400-M10 ■ MDH-4400-M10 High (ISO Standard Without Chipbreaker RDHX1203MOT) (ISO Standard Without Chipbreaker RDHX1203MOT) C141