Общий каталог Dijet 2018 - страница 325

Tooling by DIJET Indexable Tools Hepta Mill HEPTyPE ■ RECOMMENDED CUTTING CONDITIONS General Use Tool dia. (mm) Overhung Work Insert length 80 100 Materials Inserts No. of teeth 5N No. of teeth 6N Grades ℓ (mm) ap n Vf Pc ap n Vf Pc (mm) (min-1) (mm/min) (kW) (mm) (min-1) (mm/min) (kW) 100 4 550 2,200 25.1 4 450 2,200 31.3 Carbon steel 150 4 500 1,800 20.5 4 400 1,700 24.2 S50C, S55C XDMT080620ZER(-ML) JC7560 (XDMW080620ZTR) (JC5040) 200 3.5 450 1,400 14 3.5 350 1,300 16.2 (C50, C55) Below 250HB 250 3 450 1,100 9.4 3 350 1,100 11.8 300 2.5 450 1,100 7.8 2.5 350 1,100 9.8 100 3 550 2,000 17.3 3 450 1,900 20.5 Mold steel XDMT080620ZER(-ML) JC7560 150 3 500 1,500 12.9 3 400 1,500 16.2 HPM7, PX5, KPM30 (XDMT080620ZER) (JC5118) 200 2.5 450 1,100 7.9 2.5 350 1,100 9.9 (1.2311, P20) (XDMW080620ZTR) (JC5040) 30-36HRC 250 2.5 450 900 6.5 2.5 350 850 7.6 300 2 450 900 5.2 2 350 850 6.1 100 3 400 1,300 12 3 350 1,500 17.3 Mold steel 150 3 350 1,050 9.7 3 300 1,200 13.8 NAK80, HPM1 XDMT080620ZER JC5118 (XDMT080620ZER) (JC8015) 200 2.5 300 800 6.2 2.5 250 800 7.7 (1.2311, P21) 38-43HRC 250 2.5 300 600 4.6 2.5 250 600 5.8 300 2 300 600 3.7 2 250 600 4.6 100 3 550 2,000 17.3 3 450 1,900 20.5 Die steel 150 3 500 1,500 12.9 3 400 1,500 16.2 SKD61, SKD11 XDMT080620ZER(-ML) JC7560 9.9 (XDMW080620ZTR) (JC5040) 200 2.5 450 1,100 7.9 2.5 350 1,100 (1.2344, 1.2379) Below 255HB 250 2.5 450 900 6.5 2.5 350 850 7.6 300 2 450 900 5.2 2 350 850 6.1 Hardened die steel 100 2.5 350 700 7.8 2.5 250 600 8.3 SKD61, DAC, DHA XDMW080620ZTR JC5118 150 2.5 300 600 6.7 2.5 200 500 6.9 (1.2344, 1.2379) (XDMW080620ZTR) (JC8015) 200 2 250 400 3.6 2 160 400 4.4 40-50HRC 250 2 250 350 3.1 2 160 350 3.9 100 5 550 2,750 28 5 450 2,700 34.4 Grey cast iron 150 5 500 2,400 24.5 5 400 2,400 30.6 FC250, FC300 XDMW080620ZTR JC8015 (GG25, GG30) (XDMW080635ZTR-S) (JC8015) 200 4 450 1,800 14.7 4 350 2,000 20.4 Below 300HB 250 3.5 450 1,600 11.4 3.5 350 1,600 14.3 300 3 450 1,600 9.8 3 350 1,600 12.2 100 4 450 1,750 21 4 380 1,800 27.1 Nodular cast iron 150 4 400 1,350 16.2 4 350 1,350 20.3 XDMW080620ZTR JC5118 FCD500, FCD700 (GGG50, GGG70) (XDMW080620ZTR) (JC8015) 200 3 380 1,000 9 3 300 1,150 13 (XDMW080635ZTR-S) (JC8015) 300 8.5 Below 300HB 250 2.5 380 900 6.8 2.5 900 300 2 380 900 5.4 2 300 900 6.8 100 4 500 1,200 14.7 4 400 1,100 16.9 Stainless steel 150 4 450 900 11.1 4 350 1,000 15.4 XDMT080620ZER(-ML) JC7560 SUS304 (XDMT080620ZER) (JC8050) 200 3.5 400 800 8.6 3.5 300 700 9.4 Below 250HB 250 3 400 600 5.5 3 300 600 6.9 300 2.5 400 600 4.6 2.5 300 550 5.3 ap: Depth of cut, n: Spindle speed, Vf: Feed speed, Pc: Net power consumption ■ NOTE 1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity. (Above parameter is for BT50 arbor) 2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed. 3) Use air blow to flush the chips out. 4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand inclusions and uneven removal stocks. C113