Общий каталог Dijet 2018 - страница 324

Tooling by DIJET Indexable Tools Hepta Mill HEPTyPE ■ RECOMMENDED CUTTING CONDITIONS General Use Tool dia. (mm) Overhung Work Insert length 50 63 Materials Inserts No. of teeth 3N No. of teeth 4N Grades ℓ (mm) ap n Vf Pc ap n Vf Pc (mm) (min-1) (mm/min) (kW) (mm) (min-1) (mm/min) (kW) 100 4 900 2,200 15.7 4 700 2,300 20.6 Carbon steel 150 3.5 800 1,700 10.6 3.5 650 1,800 14.1 S50C, S55C XDMT080620ZER(-ML) JC7560 (XDMW080620ZTR) (JC5040) 200 3 700 1,300 7 3 600 1,500 10.1 (C50, C55) Below 250HB 250 2.5 700 1,050 4.7 2.5 600 1,200 6.7 300 2 700 1,050 3.7 2 600 1,200 5.4 100 3 900 1,900 10.2 3 700 2,000 13.6 Mold steel XDMT080620ZER(-ML) JC7560 150 2.5 800 1,400 6.3 2.5 650 1,600 9.1 HPM7, PX5, KPM30 (XDMT080620ZER) 700 600 (JC5118) 200 2.5 1,050 4.7 2.5 1,200 6.8 (1.2311, P20) (XDMW080620ZTR) (JC5040) 30-36HRC 250 2 700 850 3.1 2 600 1,000 4.5 300 2 700 850 3.1 2 600 1,000 4.5 100 3 650 1,400 8.1 3 500 1,400 10.2 Mold steel 150 2.5 600 1,100 5.3 2.5 450 1,100 6.7 NAK80, HPM1 XDMT080620ZER JC5118 (XDMT080620ZER) 200 2.5 500 750 3.6 2.5 400 700 4.2 (1.2311, P21) (JC8015) 38-43HRC 250 2 500 600 2.3 2 400 600 2.9 300 2 500 600 2.3 2 400 600 2.9 100 3 900 1,900 10.2 3 700 2,000 13.6 Die steel 150 2.5 800 1,400 6.3 2.5 650 1,600 9.1 SKD61, SKD11 XDMT080620ZER(-ML) JC7560 700 1,050 600 1,200 6.8 (XDMW080620ZTR) 200 2.5 4.7 2.5 (1.2344, 1.2379) (JC5040) Below 255HB 250 2 700 850 3.1 2 600 1,000 4.5 300 2 700 850 3.1 2 600 1,000 4.5 Hardened die steel 100 2.5 450 550 3.8 2.5 450 700 6.1 SKD61, DAC, DHA XDMW080620ZTR JC5118 150 2 400 450 2.5 2 400 600 4.2 (1.2344, 1.2379) (XDMW080620ZTR) (JC8015) 200 2 350 320 1.8 2 300 350 2.5 40-50HRC 250 1.5 350 320 1.3 1.5 300 350 1.8 100 5 900 2,700 17.2 5 700 2,800 22.5 Grey cast iron 150 4 800 2,400 12.2 4 600 2,400 15.4 FC250, FC300 XDMW080620ZTR JC8015 (GG25, GG30) (XDMW080635ZTR-S) (JC8015) 200 3.5 700 1,800 8 3.5 550 2,000 11.2 Below 300HB 250 3 700 1,600 6.1 3 550 1,600 7.7 300 2.5 700 1,600 5.1 2.5 550 1,600 6.4 100 4 750 1,800 13.5 4 600 2,000 18.9 Nodular cast iron 150 3 680 1,350 7.6 3 550 1,450 10.3 XDMW080620ZTR JC5118 FCD500, FCD700 (GGG50, GGG70) (XDMW080620ZTR) (JC8015) 200 2.5 600 1,000 4.7 2.5 500 1,150 6.8 (XDMW080635ZTR-S) (JC8015) 600 900 500 900 4.3 Below 300HB 250 2 3.4 2 300 1.5 600 900 2.5 1.5 500 900 3.2 100 4 800 1,200 9.2 4 650 1,200 11.6 Stainless steel 150 3.5 700 1,000 6.7 3.5 600 1,000 8.5 XDMT080620ZER(-ML) JC7560 SUS304 200 3 600 700 4 3 500 800 5.8 (XDMT080620ZER) (JC8050) Below 250HB 250 2.5 600 550 2.6 2.5 500 600 3.6 300 2 600 550 2.1 2 500 600 2.9 ap: Depth of cut, n: Spindle speed, Vf: Feed speed, Pc: Net power consumption ■ NOTE 1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity. (Above parameter is for BT50 arbor) 2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed. 3) Use air blow to flush the chips out. 4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand C112 inclusions and uneven removal stocks.