Общий каталог Dijet 2018 - страница 267

Indexable Tools Tooling by DIJET New genaration high feed mill QM MAX QXPTYPE Quick & Mini MAX Low cuttingforce Adopted unique 3D geometry inserts with low cutting force (25% lower than coventional tool).QM MAX achieved high efficient machining up to ap=1mm.Maintain stable cutting force & power consumption in case of deep cavity milling. Multi blades Multi blades achieves Q=144cc/min. (In case of using of φ32 modular head type) Vibration “QM MAX” MQX type can achieve high efficient machining and longer tool life by controlling the free vibration with the combination of MSN carbide shank holder. Insert variation High feed and Shoulder milling is possible with the same body.By mounting “MIRROR INSERT”, high efficient finishing of side & bottom face is possible. High feed insert High feed insert for unfavorable condition Shoulder milling insert Deflection: Below 0.03mm EPMT100312ZER EPMW100312ZER EPMW100312ZTR ZPMT1003...ZER (Corner Radius 0.4, 0.8, 2.0) For high hardened steel insert “MIRROR INSERT” for finishing side & bottom face Shoulder milling insert (From semi-finishing to finishing) EPHW100316ZTR YPHW1003...ZER-... ZPMT100308ZER-PL “JC5118” can cut general steel, hardened material, Titanium alloy and heat-resistant alloy. Tough grade “JC8050” for interrupted cutting. “JC7560” improved heat-fracture and impact strength for rough milling. “DH102” for hardened steel at high speed machining. “JC8015” and cermet grade “CX75” are available for “MIRROR INSERT” YPHW type. ■ Cutting performance of QM MAX against competitor Tool life comparison Metal removal rate comparison Material: NAK80, 40HRC Metal removal rate / 1kW on S50C Insert No.: EPMT100312ZER (JC8050) Cutting conditions: Dc=32mm, Vc=120.6m/min (n=1,200min-1),f=3mm/rev (Vf=3,600mm/min) (6N), ap=0.6mm, ae=19mm, Q=41cc/min (CC/kW) 30 φDc=32mmae=20mm Overhung length: ℓ=100mm, Shoulder milling, Down cut, Dry (Air blow) 25 0.5 20 64m (NG) 224m (NG)0.4QM MAX 15 achieved 384m.0.3 10 ap=1mm, Vf=4.5m/min ap=0.6mm, Vf=12m/min 288m QM MAX 24.59 27.27 (Still able to continue) Competitor A 23.08 0.2 Competitor F 24.49 ■ ■ Metal removal rate Q / kW of QM MAX is 6%-10% more than the competitor‘s tool. And also, Power 0.1 QM MAXCompetitor A consumption of QM MAX is lower than competitors. Competitor F ▲ ● Power Saving Features 0 64 128 192 256 320 384 Cutting length (m) C055 Max flank wear (mm)