Общий каталог Dijet 2018 - страница 155
Навигация
Общий каталог Dijet 2012 на русском
Tooling by DIJET
Modular Head Series
Side Chipper MICTYPE
■ RECOMMENDED CUTTING CONDITIONS
● MIC type (ZPMT16...type insert) ＋ MSN Carbide Shank Holder
Tool dia. (mm)
25/27 32/35
Work Insert
Materials Grades No. of teeth 2N No. of teeth 2N
ℓ ap n Vf ℓ ap n Vf
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)
Carbon steel 90 1.0 2,120 1,070 100 1.5 1,790 900
S50C, S55C
(C50, C55) JC5040 140 0.6 2,120 1,070 150 1.0 1,790 900
Below 250HB 210 0.3 1,770 890 210 0.6 1,490 745
Mold steel
JC5040 90 1.0 1,890 850 100 1.5 1,600 720
HPM7, PX5, NAK80, P20
(1.2311, P20) JC5015 140 0.6 1,890 850 150 1.0 1,600 720
30-43HRC For over 40HRC 210 0.3 1,770 800 210 0.6 1,490 670
Die steel 90 1.0 1,890 850 100 1.5 1,600 720
SKD61, SKD11
(1.2344, 1.2379)
JC5040 140 0.6 1,890 850 150 1.0 1,600 720
Below 255HB 210 0.3 1,770 800 210 0.6 1,490 670
Stainless steel
90 1.0 1,890 850 100 1.5 1,600 720
SUS304 JC5015 140 0.6 1,770 800 150 1.0 1,490 670
Below 250HB
210 0.3 1,770 800 210 0.6 1,490 670
Hardened die steel 90 0.7 825 250 100 0.8 700 210
SKD61, SKD11
(1.2344, 1.2379)
JC5015 140 0.4 710 210 150 0.5 600 180
40-50HRC 210 – – – 210 0.3 600 180
Grey & Nodular 90 1.0 1,770 1,060 100 1.5 1,500 900
cast iron
FC, FCD (GG, GGG) JC5015 140 0.6 1,770 1,060 150 1.0 1,500 900
Below 300HB 210 0.3 1,590 950 210 0.6 1,250 750
90 2.5 5,100 2,550 100 3.0 4,000 2,000
Aluminium alloy
50-110HB
FZ15 140 1.5 5,100 2,550 150 2.0 4,000 2,000
210 1.0 4,300 2,150 210 1.5 3,350 1,500
ℓ: Overhung length, ap: Depth of cut, n: Spindle speed, Vf: Feed speed
■NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 180mm. B139
Modular Head Series
Side Chipper MICTYPE
■ RECOMMENDED CUTTING CONDITIONS
● MIC type (ZPMT16...type insert) ＋ MSN Carbide Shank Holder
Tool dia. (mm)
25/27 32/35
Work Insert
Materials Grades No. of teeth 2N No. of teeth 2N
ℓ ap n Vf ℓ ap n Vf
(mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min)
Carbon steel 90 1.0 2,120 1,070 100 1.5 1,790 900
S50C, S55C
(C50, C55) JC5040 140 0.6 2,120 1,070 150 1.0 1,790 900
Below 250HB 210 0.3 1,770 890 210 0.6 1,490 745
Mold steel
JC5040 90 1.0 1,890 850 100 1.5 1,600 720
HPM7, PX5, NAK80, P20
(1.2311, P20) JC5015 140 0.6 1,890 850 150 1.0 1,600 720
30-43HRC For over 40HRC 210 0.3 1,770 800 210 0.6 1,490 670
Die steel 90 1.0 1,890 850 100 1.5 1,600 720
SKD61, SKD11
(1.2344, 1.2379)
JC5040 140 0.6 1,890 850 150 1.0 1,600 720
Below 255HB 210 0.3 1,770 800 210 0.6 1,490 670
Stainless steel
90 1.0 1,890 850 100 1.5 1,600 720
SUS304 JC5015 140 0.6 1,770 800 150 1.0 1,490 670
Below 250HB
210 0.3 1,770 800 210 0.6 1,490 670
Hardened die steel 90 0.7 825 250 100 0.8 700 210
SKD61, SKD11
(1.2344, 1.2379)
JC5015 140 0.4 710 210 150 0.5 600 180
40-50HRC 210 – – – 210 0.3 600 180
Grey & Nodular 90 1.0 1,770 1,060 100 1.5 1,500 900
cast iron
FC, FCD (GG, GGG) JC5015 140 0.6 1,770 1,060 150 1.0 1,500 900
Below 300HB 210 0.3 1,590 950 210 0.6 1,250 750
90 2.5 5,100 2,550 100 3.0 4,000 2,000
Aluminium alloy
50-110HB
FZ15 140 1.5 5,100 2,550 150 2.0 4,000 2,000
210 1.0 4,300 2,150 210 1.5 3,350 1,500
ℓ: Overhung length, ap: Depth of cut, n: Spindle speed, Vf: Feed speed
■NOTE
1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity.
2) In case chatter occurrs, recommend to reduce depth of cut or feed speed.
3) In case of shoulder milling, width of cut up to 1/2 Dc is recommended.
4) In case of full slotting, recommend to reduce spindle speed and feed speed by 70% on above table. But do
not recommended full slotting if overhung length is over 180mm. B139