SEC- Plunge Drill
PCTType Recommended Cutting Conditions
■ Recommended Cutting Conditions (3D) (PCT Type)
Work Recommended Recommended vc Cutting Speed fz Feed Rate (mm/rev)
Work Material Hardness Breaker Insert Grade (m/min) ø16.0 ø20.0,ø25.0 ø32.0 ø40.0
HB
Steel, Carbon Steel SS400 125 G ACP300 120-180-240 0.05-0.07-0.10 0.05-0.07-0.10 0.05-0.07-0.10 0.05-0.08-0.10
S15C 125 L ACP300 130-170-220 0.04-0.07-0.09 0.04-0.07-0.09 0.04-0.07-0.09 0.05-0.08-0.10
S45C 190 G ACP300 100-150-200 0.08-0.11-0.17 0.08-0.11-0.17 0.08-0.12-0.18 0.09-0.14-0.21
S45C Hardened 250 G ACP100 100-170-240 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.11 0.05-0.08-0.11
S75C 270 G ACP100 120-180-240 0.06-0.08-0.11 0.06-0.08-0.11 0.06-0.09-0.13 0.07-0.11-0.14
P S75C Hardened 300 G ACP100 85-150-210 0.05-0.07-0.09 0.05-0.07-0.09 0.05-0.08-0.10 0.05-0.08-0.11
Low Alloy Steel SCM,SNCM 180 L ACP300 100-140-180 0.05-0.07-0.10 0.05-0.07-0.10 0.05-0.07-0.11 0.06-0.08-0.12
SCM,SNCM Hardened 275 G ACP100 100-170-240 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.11
SCM,SNCM Hardened 300 G ACP100 90-150-210 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.11
3D SCM,SNCM Hardened 350 G ACP100 75-120-165 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.11
High Alloy Steel SKD,SKT,SKH 200 G ACP100 120-180-240 0.06-0.10-0.13 0.07-0.11-0.14 0.07-0.11-0.15 0.08-0.12-0.16
SKD,SKT,SKH Hardened 325 G ACP100 100-140-180 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.11
Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.06-0.10-0.13 0.06-0.10-0.13 0.06-0.10-0.14 0.07-0.11-0.15
M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.06-0.10-0.13 0.06-0.10-0.13 0.06-0.10-0.14 0.07-0.11-0.15
SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.06-0.10-0.13 0.06-0.10-0.13 0.06-0.10-0.14 0.07-0.11-0.15
K Gray Cast Iron H ACK300 120-160-200 0.09-0.17-0.23 0.10-0.19-0.26 0.11-0.21-0.28 0.12-0.23-0.31
Ductile Cast Iron H ACK300 90-120-150 0.09-0.17-0.23 0.10-0.19-0.26 0.11-0.21-0.28 0.12-0.23-0.31
S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25- 50- 70 0.06-0.10-0.13 0.06-0.10-0.13 0.06-0.10-0.14 0.07-0.11-0.15
N Aluminum Alloy G DL1500 200-260-320 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18
Copper Alloy G DL1500 180-230-280 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18
With P and K, ACP100 is the second recommended insert grade when the first recommended insert grade is ACP300 or ACK300.
A guide for the recommended cutting conditions when using the second recommended insert grade is to set cutting speed Vc to 130% and feed rate f to 75% of the values in the above table.
■ Recommended Cutting Conditions (5D) (PCT Type)
Work Recommended Recommended vc Cutting Speed fz Feed Rate (mm/rev)
Work Material Hardness Breaker Insert Grade (m/min) ø16.0 ø20.0,ø25.0 ø32.0 ø40.0
HB
Steel, Carbon Steel SS400 125 G ACP300 120-180-240 0.05-0.06-0.09 0.05-0.06-0.09 0.05-0.06-0.09 0.05-0.07-0.09
S15C 125 L ACP300 130-170-220 0.04-0.06-0.08 0.04-0.06-0.08 0.04-0.06-0.08 0.05-0.07-0.09
S45C 190 G ACP300 100-150-200 0.07-0.10-0.15 0.07-0.10-0.15 0.08-0.11-0.17 0.09-0.12-0.19
S45C Hardened 250 G ACP100 100-170-240 0.04-0.07-0.08 0.04-0.07-0.08 0.05-0.07-0.09 0.05-0.08-0.11
S75C 270 G ACP100 120-180-240 0.05-0.08-0.11 0.05-0.08-0.11 0.06-0.08-0.11 0.07-0.09-0.13
P S75C Hardened 300 G ACP100 85-150-210 0.04-0.07-0.08 0.04-0.07-0.08 0.05-0.07-0.09 0.05-0.08-0.10
Low Alloy Steel SCM,SNCM 180 L ACP300 100-140-180 0.05-0.06-0.09 0.05-0.06-0.09 0.05-0.06-0.10 0.05-0.07-0.11
SCM,SNCM Hardened 275 G ACP100 100-170-240 0.04-0.06-0.09 0.04-0.06-0.09 0.04-0.06-0.09 0.05-0.07-0.10
SCM,SNCM Hardened 300 G ACP100 90-150-210 0.04-0.06-0.09 0.04-0.06-0.09 0.04-0.06-0.09 0.05-0.07-0.10 J
5D SCM,SNCM Hardened 350 G ACP100 75-120-165 0.04-0.06-0.09 0.04-0.06-0.09 0.04-0.06-0.09 0.05-0.07-0.10
High Alloy Steel SKD,SKT,SKH 200 G ACP100 120-180-240 0.05-0.08-0.12 0.06-0.09-0.12 0.06-0.09-0.13 0.07-0.10-0.14 Drilling
SKD,SKT,SKH Hardened 325 G ACP100 100-140-180 0.04-0.06-0.09 0.04-0.06-0.09 0.04-0.06-0.09 0.04-0.06-0.09
Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
K Gray Cast Iron H ACK300 120-160-200 0.08-0.15-0.21 0.09-0.17-0.23 0.09-0.18-0.25 0.11-0.20-0.28 Solid
Ductile Cast Iron H ACK300 90-120-150 0.08-0.15-0.21 0.09-0.17-0.23 0.09-0.18-0.25 0.11-0.20-0.28 Special
S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25- 50- 70 0.05-0.09-0.11 0.05-0.09-0.11 0.06-0.09-0.12 0.06-0.10-0.14
N Aluminum Alloy G DL1500 200-260-320 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18 Indexable
Copper Alloy G DL1500 180-230-280 0.05-0.10-0.15 0.05-0.10-0.15 0.06-0.11-0.16 0.06-0.12-0.18
With P and K, ACP100 is the second recommended insert grade when the first recommended insert grade is ACP300 or ACK300. Reamer
A guide for the recommended cutting conditions when using the second recommended insert grade is to set cutting speed Vc to 130% and feed rate f to 75% of the values in the above table. Brazed
Others
J101