Каталог Sumitomo пластины с алмазными вставками Sumidia - страница 38

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Aluminium Alloy Milling Cutter SRF Type ■ General Features The small diameter milling cutter SRF type for Aluminum alloy is most suited to high-efficiency machining of aluminum alloys on small machines. ■ Characteristics D Best Suited For Small Machines Especially reliable on BT30 class small machines. D From Roughing To Finishing Processes Utilising SUMIDIA DA1000 Insert with a side edge of 5mm. D Economical NF-type Inserts NF-type SUMIDIA DA1000 inserts lower tooling costs. D High Speed Cutting With SUMIDIA Maximum spindle speeds of up to n = 20,000min-1 (Actual spindle speeds must be set within the rotational limits of your machine and arbor. ) D Simple design for insert run-out Simple insert mounting design for easy yet precise tool adjustments. ■ Application Examples Work Cutter Cutting Conditions Insert n = Spindle Speed (min-1) Results (Work Material) (Grade) vf = Feed Rate (mm/min) ap = Depth of Cut (mm) Cam Case SRF50R n =6,000 12,000 pcs produced with no (ADC12) NF-SNEW09T3ADTR vf =2,400 problems. (DA1000) ap=0.5 Computer Case SRF50R  n =15,000 Improved efficiency of (ADC12) NF-SNEW09T3ADTR vf =7,500 endmill operation by 2.5 (DA1000) ap=0.2 times. SRF63R  n =8,000 No obstructions on tool Differential Case NF-SNEW09T3ADTR vf =4,000 magazine when mounting (ADC12) (DA1000) ap=0.5 ø63mm cutter on small machines. ■ Recommended Cutting Conditions M Si content of 12.6% or less. ISO Work Hardness Cutting Speed vc (m/min) Feed Rate fz (mm/t) Grade SUMIDIA Material Min.- Optimum -Max. Min.- Optimum -Max. N Aluminum Q 2,000 to 3,000 to 4,000 0.05 to 0.13 to 0.20 DA1000 Alloy Si content of over 12.6% SUMIDIA Aluminum SUMIDIA Binderless N Q 400 to 600 to 800 0.05 to 0.13 to 0.20 DA1000 SUMICRYSTAL Alloy Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. M38