Каталог Sumitomo пластины с алмазными вставками Sumidia - страница 36

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High Speed Aluminium Alloy Cutter RF Type ■ General Features The high-speed RF type cutter for aluminum alloy is a light-weight, high-efficiency cutter designed for roughing to finishing of aluminum alloys and other non-ferrous metals. ■ Work Material ● Aluminum and aluminum alloy （    ） Not suited for cast ● Other non-ferrous metal iron or steel ■ Characteristics ● From Roughing to Finishing Processes：Roughing : Economical carbide insert / High-precision finishing with SUMIDIA ● Strong and Light Cutter Body：Special Aluminum body /40% lighter than steel cutters / Hard-anodized plated body / Improved efficiency in higher rotational speeds, lower spindle loads and shorter tool change time ● Safe Design：Anti-centrifugal force design to prevent inserts from dislodging from cutter (Speeds must be within max.recommended conditions) /Non-wedge design to prevent deformation ● Easy Run-out Adjustment：External setting gauge is used for easy tool presetting / High precision cutter construction, enables run-out within 10 μm even before setting ■ Application Examples ● Maximum Allowance of Spindle Speed Work Cutter Cutting Conditions Cat. No. n max Insert vc = Cutting Speed (m/min) Results (min -1) (Work Material) (Grade) vf = Feed Rate (mm/min) RF4080R 17,000 ap = Depth of Cut (mm) RF4160R vc = 3,000 Surface Finish: Ra=0.2μm RF4100R 15,900 Case SUMIDIA Blade vf = 5,730 Output: 30,000 units RF4125R 13,500 (ADC12) (DA2200) ap = 0.10 30x tool life of carbide tool RF4160R 11,000 Contact Surface of RF4125R vc = 3,000 RF4200R 9,000 Transmission Case SUMIDIA Insert vf = 7,640 Surface Finish: Ra=0.3μm RF4250R 7,600 (ADC12) (DA1000) ap = 1.5 Output: 20,000 units RF4315R 6,000 Contact Surface RF4250R vc = 2,000 Rough Cutting of Cylinder Head Carbide Insert vf = 7,535 Output: 10,000 units (AC4C) (H1) ap = 3.5 ■ Surface Finish ■ Recommended Cutting Conditions · Process: Finish Milling ･vc ＝ 4,990m/min Si content of 12.6% or less · M/C: Machining Centre ･ n ＝ 15,900min-1 Work Cutting Speed vc (m/min) Feed Rate fz (mm/t) · Arbor: HSK63A ･ vf ＝ 11,400mm/min ISO Hardness Min.- Optimum -Max. Min.- Optimum -Max. Grade · Work: Si 10 to 12% Al Alloy ･ fz ＝ 0.12mm/t Material · Cutter: RF4100R 6 Teeth (1 Wiper) ･ap ＝ 0.5mm、Wiper ap ＝ 0.03mm DA1000 · Grade: SUMIDIA (DA1000) ･Dry Aluminum Q 2000 to 3500 to 5000 0.05 to 0.13 to 0.20 N Alloy DA2200 Q 1000 to 1750 to 2500 0.05 to 0.13 to 0.20 H1 Si content of over 12.6% Rz(Highest Peak)：0.69μm  Ra：0.092μm Aluminum Q 400 to 600 to 800 0.05 to 0.13 to 0.20 DA1000 N Alloy DA2200 Q 200 to 300 to 400 0.05 to 0.13 to 0.20 H1 Note The cutting conditions above are a guide. Actual conditions will need to be adjusted ■ RF Cutter Structure according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Cap Screw ● Insert Setup (Main Clamp) Stopper BX0620 For setting of Carbide inserts with SUMIDIA inserts/ blade RFS ● Roughing and finishing in the same process ● When using wiper edge M Adjustment Screw Carbide Insert SUMIDIA Insert RFJ Cartridge 0.03 to 0.05 SUMIDIA Screw RFR, RFF, RFFH (Insert Attachment Screw) 0.5 BFTX0509N SUMIDIA Insert Wiper Insert DC 1.1 1.0 Set Screw SUMIDIA (Sub-clamp) CAUTIONS (For more details, refer to the instruction manual included with the product) SUMIDIA Binderless BTD0510 SUMICRYSTAL As it is possible to mix different types of inserts / blades, it is important Cover to take note of the following. RFC ● Do not mix reground and new inserts or even inserts with different regrinding amount on the same cutter. ● Carbide and SUMIDIA inserts must be arrange in an alternate manner. Screw ● Ensure proper balancing by fixing SUMIDIA inserts of blades on FBUP2-A0-8 opposite positions of the cutter. M36