Drill Troubleshooting Guide 鑽削加工異常原因及對策

Trouble /情況Occurrences /原因Countermeasures /對策
Becoming thread scratch in the hole 形成螺紋刮痕1.Check for suitable Guide-bush 使用適合之鑽套 2.Reduce relief angle 減少間隙角度 3.Check for proper point angle & length of lips 檢查鑽頭尖端角度及兩邊長度是否對稱
1.Reduce relief angle 減少間隙角度 2.Grind web thinning 腹板削薄 3.Shortening length of drill 縮短鑽頭長度,增加剛性
Deformation of hole 鑽孔成橢圓Generation of chattering & vibration 產生顫動、振動4.Check for proper drill 檢查鑽頭角度研磨是否正確 5.Check for chuck & collet & socket 檢查夾具與鑽頭接觸情形 6.Pre-centering 預先鑽好中心孔 7.Inspect rigidity of the drill machine 提高工作機械的剛性
Poor chip evacuation 切屑排出不易1.Increase feed 加大每週進給量 2.Check for proper helix angle 選擇正確螺旋角 3.Check for proper chip space 加大槽寬比 4.Using step feed 採用間歇式進給
Deflection of hole 鑽孔傾斜Drill won't enter work 剛切入時不良 Insufficient rigidity of drill 鑽頭剛性不良1.Check for suitable Guide-bush 使用適合之鑽套 2.Reduce feed 減少切入時之每週進給量 3.Pre-centering 預先鑽好中心孔 Shortening length of drill 縮短鑽頭長度,增加剛性
Unsuitable angle 鑽頭角度不對Regrinding 再研磨
1.Reduce cutting speed 降低切削速度
Excessive wear of cutting edge 外角磨損Cutting speed too high 切削速度太快2.Check lip relief 加大間隙角 3.Increase coolant flow 充分供給切削液
4.Check for proper material 提高鑽頭之材質