Drill Thread Mill GTM41 • Right Hand

Preparation None

Process Principle Milling thread and core hole, countersinking (conventional milling)

Cycle

PositioningMoving sideways to Thread millingExitReturning to
the starting point(clockwise)positioning level

Required Specification Values

Example

Size — M10-6HTool — GTM41 Right HandVc • 1000
Thread diameter D .........................................10mmCatalogue number ................................................GTM415005N =S = 4109
d1 • /
Pitch .............................................................1,5mmNumber of teeth Z .................................................................. 4
Core hole diameter D1 ..................................8,5mmTool diameter d1 ........................................................7,75mm*
657
Tool radius compensation k1 ................................... 0,08mm**vf =fz • Z • nF =

Material — Hard steel, 50 HRC (contour) Grade — WU16PV Tool radius to be programmed2 ............................3,795mm*** Thread depth b .............................................................. 20mm vf contour • (D-d1) F =148

Cutting speed vc .....................................................100 m/min N = (centre point) Feed (milling) fz ................................................0,04 mm/tooth D Number of turns5 ................................................................ 17

*(measured on the cutting part) **(0.01 x D; adjust to application) ***(1/2 d1 - k)

Program to DIN 66025 (conventional milling, on the contour, incremental)

Positioning the toolN 10G 54G 90G 00X…Y…Z 1.500S 4109T01 2M03 6
Incremental programmingN 20G 91
Positioning the toolN 10G 54G 90G 00X…Y…Z 1.500S 4109T012M036
IncrementalprogrammingN 20G 91
Moving sideways to the starting pointN 30G 42G 01X 0Y-5F 657(contour)[F 148]4(centre point)
Thread millingN 40G 02X 0Y 0Z-1.500I 0J 5.000
Repeat thread milling…5
ExitN 50G 40G 01X 0Y 5
Retracting tool topositioning levelN 70G 90G 00Z 2
Cuttin time t51.6seconds

2 The cutter radius to be programmed is normally included in the tool memory. 3 The thread depth b must be divisible by the thread pitch P. 4 The feed values in brackets must be used for controllers, which do not calculate the centre point feed themselves. 5 Set N40 must be repeated with the number of threads. Repetitions N = thread depth b/pitch P (rounded up to the nearest integer).