Общий каталог Sumitomo 2019 - 2020 - страница 605

Vibration Amplitude Coating Hardness (GPa)TiCN Coating Hardness (GPa) Cutting Force (N) High-speedCast IronNon-ferrousMetalChamferingGroove /T-SlotR / 3DProfilingRadiusMulti-PurposeHigh FeedShoulderMillingFace MillingMillingCutters SEC-Wave Radius Mill RSX Type ■ Cutting Performance Tool Life Comparison (Fracture Resistance) Comparison of Cutting Force RSX Type 3,000 Principal Force Competitor's Product 2,500 Feed Force Back Force Conventional Tool 2,000 0 1 2 3 4 5 1,500 Cutting Distance (m) Achieves a tool life approximately 1.6 times longer than that of our competitors' products 1,000 Cutting Vibration Comparison 500 H 0 RSX Type Competitor's Product Conventional Tool Work Material: SUS304 Tool: ø50 Cutting Conditions: Vc = 200m/min, fz = 0.5mm/t RSX Type Competitor's Product Conventional Tool Reduced by approximately 15% compared to competitors' products ap = 2.0mm, ae = 10.0mm, Wet ■ Long, Stable Tool Life Adopts ACP200 grade for steel and ACK300 grade P ACP200/ACM100/ACM300/ACK300 NEW SUPER ZX COAT for cast iron machining, enabling milling of steel, stainless steel, cast iron and exotic alloys New Super ZX Coat · Compared to conventional tools, the coating60hardness has been increased by 40% and 50 Super ZX Coat the oxidisation starting temperature has Work Material Wear Resistance Fracture Resistance Laminating Cycle been increased by 200°C 40 ZX Coat up to 10nm · Enables more than 1.5 times the Steel P ACP200 30 TiCN TiAIN machining speed and ef ciency of conventional tools P ACM100 ACM200 C 20 TiN600 800 1,000 1,200Oxidisation Starting Temperature (°C)10nmFilm Cross-Section (TEM Image)· Achieves more than double the tool life of conventionaltools under the same cutting conditions Stainless Steel P ACM300 C ACM200 SUPER FF COAT Cast Iron P ACK300 · Achieves excellent chipping resistanceSuper FF CoatCoating Hardness: 30% IncreasedSurface Roughness: 50% Reductionwith smooth coating and our coating P ACM100 50ACM200C40Exotic Alloy Alumina stress control technology· High-speed, high-ef ciency machiningat a level more than 1.5 times higher P ACM300 30 Conventional coating TiCN than conventional tools is possiblewith a high hardness coating layer The letters "C" and "P" at the end of each grade indicate the coating type. 20 · Achieves more than double the tool C : CVD, P : PVD, Blank: Uncoated 0.05 0.10 0.15 0.20 Substrate life of conventional tools under the TiCN Surface Roughness Ra (μm) Cross-section of Coating same cutting conditions Tool Life (SUS304 Machining) Tool Life (SUS630-H900 Machining) ACM300 ACM200 1.7 times the tool life 1.3 times the tool life Competitor's Product Competitor's Product Conventional Tool Conventional Tool 0 1 2 3 4 5 0 1 2 3 Cutting Distance (m) Cutting Distance (m) Cutter: RSXF12050RS Cutter: RSXF12050RS Insert: RDET1204M0EN-G Insert: RDET1204M0EN-G Cutting Conditions: vc = 200m/min, fz = 0.5mm/t Cutting Conditions: vc = 150m/min, fz = 0.3mm/t ap = 2mm, ae = 10mm Wet ap = 2mm, ae = 10mm Wet (Cutting Distance: 2.7m) (Cutting Distance: 1.8m) ACM300 Competitor's Product Conventional Tool ACM200 Competitor's Product Conventional Tool Chipping at notch position H161