Общий каталог Sumitomo 2019 - 2020 - страница 525

Cutting Force (N) No. of Workpieces (Hole) No. of Workpieces (pcs) High-speedCast IronNon-ferrousMetalChamferingGroove /T-SlotR / 3DProfilingRadiusMulti-PurposeHigh FeedShoulderMillingFace MillingMillingCutters SEC-WaveMill WEX Type ■ Application Examples ● Machine Components SUS304 WEX1000 ● Machine Components SS400 WEX1000 The WEX type achieves The WEX type has low 1.3x longer tool life for cutting force and enables helical milling 60 stable machining, while 150 compared to 40 competitors' products have 100 competitors' products. unstable power. 20 Achieves 1.5x longer tool life 50 0 than competitors' products. 0 WEX Type Competitor's ProductTool: WEX1020E (ø20)(Cutting Conditions)Tool: WEX1010EL (ø10) WEX Type Competitor's Product(Cutting Conditions)H Insert: AXMT060204PDER-GGrade: ACM300 vc =60m/minfz =0.18mm/tap =1.0mm Insert: AXMT060204PDER-LGrade: ACP200 vc =160m/minfz =0.08mm/tap =5.0mm Machine: Vertical machining centre BT30 Dry Machine: Vertical machining centre BT40 Dry ● Block Material SUS316 WEX2000 ● Block Material SCM440 WEX3000 Using an E-type chipbreaker for 10% reduction in cutting force. Compared to competitors', 1,6001,400 Principal Force the machined surface has 1,200 Feed Force fewer steps, enabling nishing 1,000 800 Back Force (+) without changing tool. 600 Back Force(–) 400 200 0 -200 -400 E Type (ACM300) G Type (ACP300) Tool: WEX2050F (ø50) (Cutting Conditions) Tool: WEX3032E (ø32) (Cutting Conditions) Insert: AXMT123508PEER-EGrade: ACM300 vc =180m/minfz =0.15mm/tae =20mm Insert: AXMT170508PEER-G vc=200m/minGrade: ACP200fz =0.15mm/tae=5mm ap =3mm Dry ap=10mm x 3 Times Dry ● Die Parts, Low Carbon Steel WEX3000 ● Extrusion Mold SKT4 WEX3000 The WEX type doubles the tool Less cutting noise than life of conventional tools by conventional tools and performing for longer without excellent chip evacuation for breakage. stable cutting even if the cutting conditions are doubled. Achieves a nice glossy machined surface. Tool: WEX3032E (ø32) (Cutting Conditions) Tool: WEX3080R (ø80) (Cutting Conditions) Insert: AXMT170508PEER-G vc=151m/minGrade: ACP100fz =0.2mm/tae=25mm Insert: AXMT170508PEER-G vc=75m/minGrade: ACP200fz =0.19mm/tae=80mm ap=5mm Wet ap=5mm Dry ● Machine Components SUS304 WEX3000 Tool: WEX3032E (ø32) Insert: AXMT170508PEER-E Cutting Distance: 4,500mm Cutting Distance: 1,650mm Grade: ACM300 (Cutting Conditions) vc=150m/min fz =0.15mm/t ae=10mm ap=3.0mm Dry WEX Type (ACM300) WEX Type (ACP300) Competitor's Product A Competitor's Product B The substrate has excellent fracture resistance and the high hardness coating enables stable machining without breakage. H81