Общий каталог Sumitomo 2019 - 2020 - страница 461

TiCN Coating Hardness (GPa)Coating Hardness (GPa) Coated CarbideCermetCoated Carbide Coated CarbideCoated CarbideCarbide Flank Wear Width (mm) High-speedCast IronNon-ferrousMetalChamferingGroove /T-SlotR / 3DProfilingRadiusMulti-PurposeHigh FeedShoulderMillingFace MillingMillingCutters SEC-WaveMill WGX Type ■ Grade Application Range Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting C ACP100 ACK200 C P ACP200 Cast Iron Steel P ACP300 P ACK300 T4500A P DL1000 ACM200 C Non-Ferrous Metal H Stainless Steel P ACM300 H1 The letters "C" and "P" at the end of each grade indicate the coating type. C : CVD, P : PVD, Blank: Uncoated ■ Coating Features C Super FF Coat (CVD: Chemical Vapor Deposition) Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra-fine crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology. Achieves excellent chipping resistance with smooth coating and our coating stress control technology. High-speed, high-efficiency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer. Achieves more than double the tool life of conventional tools under the same cutting conditions. Characteristics of the Coating Layer Fracture Resistance Coating Hardness: 30% Increase Super FF Coat Surface Roughness: 50% Reduction WGX Type 50 Alumina ACP100 40 Conventional coating Competitor's Product Special Surface TreatmentImproves Fracture Resistance 30 TiCN Conventional Tool Super FF Coat 20 ACP100ACM200 0 100 200 300 400 500 ACK200 Substrate Cutting Length until Breakage (mm) 0.05 0.10 0.15 0.20 TiCN Surface Roughness Ra (μm) Cross-section of Coating Work Material: S50C Hole Material, Tool: WGX13100R (New ACP100) Cutting Conditions: vc=200m/min, f=0.45mm/rev, ap=2.0mm, ae=52.0mm Dry P New Super ZX Coat (PVD: Physical Vapor Deposition) Employs our super multi-layered New Super ZX Coat, which utilises our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometre-thin (1 nanometre=1 billionth of a metre) layers. Compared to conventional tools, the coating hardness has been increased by 40% and the oxidisation starting temperature has been increased by 200°C. Enables more than 1.5 times the machining speed and efficiency of conventional tools. Achieves more than double the tool life of conventional tools under the same cutting conditions. CFhilmaraFcetaetruisrteicss of the Coating Layer Wear Resistance New Super ZX Coat 60 300 50 Super ZX Coat Laminating 250200 Competitor's Product ■ WGX Type ACP200 Cycle up 150 F Conventional Tool D 40 ZX Coat to 10nm 100 DF■D 30 TiCN TiAIN New Super ZX CoatACP20020TiNACP300 50 DF■ DF■ DF■ DDF■ No. ofTeeth z=1020406080 ACM300 Cutting Time (min) ACK300 600 800 1,000 1,200 10nm Oxidisation Starting Temperature (°C) Film Cross-Section (TEM Image) Machine: Machining centre BT50, Work Material: S50C, Tool: WGX13100R (New ACP200) Cutting Conditions: vc=200m/min, fz=0.2mm/t, ap=2.0mm, ae=52.0mm Dry H17