
| Application Range | Work | Materia | l | ||||||
| P | M | K | S | H | N | ||||
| Insert Grade | High-precision | Finishing to Light Cutting | Medium Cutting | General Steel | Stainless Steel | Cast Iron | Heat-Resistant Alloy | Hardened Steel | Non-Ferrous Metal |
| AC | Z150 | G | G | S | |||||
| AC5015S | S | G | S | G | |||||
| Coated Carbide (PVD) | AC5025S | S | G | S | G | ||||
| AC530 | U | G | G | S | S | S | |||
| AC1030U | G | G | S | S | S | ||||
| Uncoated Cermet | T1000A | G | S | G | S | ||||
| Coated Cermet | T1500A/T150 | 0Z | G | S | S | S | |||
| BL130 | S | S | S | S | |||||
| Carbide | H1 | S | S | S | G | ||||
| EH510 | S | S | S | G | S | ||||
| CBN | BN1000/BN20 | 00 | G | ||||||
| (SUMIBORON) | BN7000 | G | S | ||||||
| PCD (SUMIDIA) | DA1000 | G |
0.040 2.0 AC1030U 1.5 1.0 0.020 0.5
0 50 100 150 0 50 100 150
Work Material: SUS304 Insert: DCGT11T302R-FY Cutting Distance (No. of Passes) Cutting Distance (No. of Passes)
Cutting Conditions: v =100m/min, f=0.05mm/rev, a =0.1mm Wet (Oil-based)
G 1st Recommendation S 2nd Recommendation
200
| 4.0 | 4.0 | 4.0 | |
| 140 AC1030U (1,700pcs) Conventional Tool (1,650pcs) | |||
| SI Type | |||
| SU Type | 100 | ||
| 70 | |||
| 2.0 | FK Type | 2.0 | SD Type 2.0 |
FX Type SDW Type SC Type
FP Type LUW Type W Type Breakage
FYS Type FC Type Rz0.3 Rz>0.45 0
| LU Type | AC1030U | Conventional Tool | |
| FY Type |
| 0 | 0.2 | 0.4 | 0 | 0.2 | 0.4 | 0 | 0.2 | 0.4 | ||
| Insert: CCGT060201L-FX | Insert: VCGT110302R-FX |
| Feed Rate f (mm/rev) | Feed Rate f (mm/rev) | Feed Rate f (mm/rev) | ||
| Cutting Conditions: v =196m/min, f=0.04mm/rev, a =0.4mm | Cutting Conditions: v =195m/min, f=0.12mm/rev, a =0.175-0.25mm Wet |
| c | p | c | p | ||||
| Recommended Cutting Conditions | |||||||
| (Red text: 1st recommendation, blue text: 2nd recommendation) | |||||||
| [SUS304 Body Valve] | [SUS430 Sensor Housing] |
| Work Material | P Free-Cutting Steel | P Carbon Steel | M Stainless Steel | S Heat-Resistant Alloy | H Hardened Steel | N Aluminum Alloy | N Brass | ||||||||||||
| 2,000 | |||||||||||||||||||
| Tool Grade | v (m/min) | f (mm/rev) | v (m/min) | f (mm/rev) | v (m/min) | f (mm/rev) | v (m/min) | f (mm/rev) | v (m/min) | f (mm/rev) | v (m/min) | f (mm/rev) v (m/min) | f (mm/rev) | 1,600 | |||||
| c | c | c | c | c | c | c | AC1030U (1,500pcs) Competitor's Product (1,000pcs) | ||||||||||||
| ACZ150 | 50 to 200 0.02 to 0.10 50 to 150 0.01 to 0.08 | 50 to 150 0.01 to 0.05 | 70 to 300 0.05 to 0.20 70 to 300 0.05 to 0.20 |
| Work Material | P Free-C | utting Steel | P Carb | on Steel | M Stainl | ess Steel | SHeat-R | esistant Alloy | H Harde | ned Steel | N Alumi | num Alloy | N B | rass |
| Tool Grade | vc(m/min) | f(mm/rev) | vc(m/min) | f(mm/rev) | vc(m/min) | f(mm/rev) | vc(m/min) | f(mm/rev) | vc(m/min) | f(mm/rev) | vc(m/min) | f(mm/rev) | vc(m/min) | f(mm/rev) |
| ACZ150 | 50 to 200 | 0.02 to 0.10 | 50 to 150 | 0.01 to 0.08 | 50 to 150 | 0.01 to 0.05 | 70 to 300 | 0.05 to 0.20 | 70 to 300 | 0.05 to 0.20 | ||||
| AC5015S | 50 to 200 | 0.02 to 0.15 | 50 to 200 | 0.02 to 0.10 | 50 to 200 | 0.02 to 0.10 | 30 to 100 | 0.02 to 0.10 | 70 to 300 | 0.05 to 0.20 | ||||
| AC5025S | 50 to 200 | 0.02 to 0.15 | 50 to 200 | 0.02 to 0.10 | 50 to 200 | 0.02 to 0.10 | 30 to 100 | 0.02 to 0.10 | 70 to 300 | 0.05 to 0.20 | ||||
| AC530U | 50 to 200 | 0.02 to 0.15 | 50 to 200 | 0.02 to 0.10 | 50 to 200 | 0.02 to 0.10 | 70 to 300 | 0.05 to 0.20 | ||||||
| AC1030U | 50 to 150 | 0.02 to 0.15 | 50 to 150 | 0.02 to 0.10 | 50 to 150 | 0.02 to 0.10 | 70 to 300 | 0.05 to 0.20 | ||||||
| T1000A | 50 to 200 | 0.02 to 0.15 | 50 to 200 | 0.02 to 0.10 | 50 to 150 | 0.02 to 0.10 | 70 to 300 | 0.05 to 0.20 | 70 to 300 | 0.05 to 0.20 | ||||
| T1500A | 50 to 200 | 0.02 to 0.15 | 50 to 200 | 0.02 to 0.10 | 50 to 150 | 0.02 to 0.10 | 70 to 300 | 0.05 to 0.20 | 70 to 300 | 0.05 to 0.20 | ||||
| T1500Z | 50 to 200 | 0.02 to 0.15 | 50 to 200 | 0.02 to 0.10 | 50 to 150 | 0.02 to 0.10 | 70 to 300 | 0.05 to 0.20 | 70 to 300 | 0.05 to 0.20 | ||||
| BN1000 | 120 to 300 | 0.03 to 0.15 | ||||||||||||
| BN2000 | 50 to 200 | 0.03 to 0.20 | ||||||||||||
| BN7000 | 50 to 200 | 0.05 to 0.20 | ||||||||||||
| DA1000 | 70 to 300 | 0.02 to 0.10 | 70 to 300 | 0.02 to 0.10 |
1,000 800
AC1030U Conventional Tool Insert: VCGT110301R-FY Insert: DCGT11T304MN-FC
c p c p