For Small LathesChipbreaker and Grade Selection Guide

Application RangeWorkMaterial
PMKSHN
Insert GradeHigh-precisionFinishing to Light CuttingMedium CuttingGeneral SteelStainless SteelCast IronHeat-Resistant AlloyHardened SteelNon-Ferrous Metal
ACZ150GGS
AC5015SSGSG
Coated Carbide (PVD)AC5025SSGSG
AC530UGGSSS
AC1030UGGSSS
Uncoated CermetT1000AGSGS
Coated CermetT1500A/T1500ZGSSS
BL130SSSS
CarbideH1SSSG
EH510SSSGS
CBNBN1000/BN2000G
(SUMIBORON)BN7000GS
PCD (SUMIDIA)DA1000G

0.040 2.0 AC1030U 1.5 1.0 0.020 0.5

0 50 100 150 0 50 100 150

Work Material: SUS304 Insert: DCGT11T302R-FY Cutting Distance (No. of Passes) Cutting Distance (No. of Passes)

Cutting Conditions: v =100m/min, f=0.05mm/rev, a =0.1mm Wet (Oil-based)

G 1st Recommendation S 2nd Recommendation

Chipbreakers Application Examples

  • M Class Finishing to Light Cutting
  • G Class Ground Type
  • M Class Molded Type [STKM12C-EC Pipe] [S45C Shaft Stator]

200

4.04.04.0
140 AC1030U (1,700pcs) Conventional Tool (1,650pcs)
SI Type
SU Type100
70
2.0FK Type2.0SD Type 2.0

FX Type SDW Type SC Type

FP Type LUW Type W Type Breakage

FYS Type FC Type Rz0.3 Rz>0.45 0

LU TypeAC1030UConventional Tool
FY Type
00.20.400.20.400.20.4
Insert: CCGT060201L-FXInsert: VCGT110302R-FX
Feed Rate f (mm/rev)Feed Rate f (mm/rev)Feed Rate f (mm/rev)
Cutting Conditions: v =196m/min, f=0.04mm/rev, a =0.4mmCutting Conditions: v =195m/min, f=0.12mm/rev, a =0.175-0.25mm Wet
cpcp
Recommended Cutting Conditions
(Red text: 1st recommendation, blue text: 2nd recommendation)
[SUS304 Body Valve][SUS430 Sensor Housing]
Work MaterialP Free-Cutting SteelP Carbon SteelM Stainless SteelS Heat-Resistant AlloyH Hardened SteelN Aluminum AlloyN Brass
2,000
Tool Gradev (m/min)f (mm/rev)v (m/min)f (mm/rev)v (m/min)f (mm/rev)v (m/min)f (mm/rev)v (m/min)f (mm/rev)v (m/min)f (mm/rev) v (m/min)f (mm/rev)1,600
cccccccAC1030U (1,500pcs) Competitor's Product (1,000pcs)
ACZ15050 to 200 0.02 to 0.10 50 to 150 0.01 to 0.0850 to 150 0.01 to 0.0570 to 300 0.05 to 0.20 70 to 300 0.05 to 0.20
Work MaterialP Free-Cutting SteelP Carbon SteelM Stainless SteelSHeat-Resistant AlloyH Hardened SteelN Aluminum AlloyN Brass
Tool Gradevc(m/min)f(mm/rev)vc(m/min)f(mm/rev)vc(m/min)f(mm/rev)vc(m/min)f(mm/rev)vc(m/min)f(mm/rev)vc(m/min)f(mm/rev)vc(m/min)f(mm/rev)
ACZ15050 to 2000.02 to 0.1050 to 1500.01 to 0.0850 to 1500.01 to 0.0570 to 3000.05 to 0.2070 to 3000.05 to 0.20
AC5015S50 to 2000.02 to 0.1550 to 2000.02 to 0.1050 to 2000.02 to 0.1030 to 1000.02 to 0.1070 to 3000.05 to 0.20
AC5025S50 to 2000.02 to 0.1550 to 2000.02 to 0.1050 to 2000.02 to 0.1030 to 1000.02 to 0.1070 to 3000.05 to 0.20
AC530U50 to 2000.02 to 0.1550 to 2000.02 to 0.1050 to 2000.02 to 0.1070 to 3000.05 to 0.20
AC1030U50 to 1500.02 to 0.1550 to 1500.02 to 0.1050 to 1500.02 to 0.1070 to 3000.05 to 0.20
T1000A50 to 2000.02 to 0.1550 to 2000.02 to 0.1050 to 1500.02 to 0.1070 to 3000.05 to 0.2070 to 3000.05 to 0.20
T1500A50 to 2000.02 to 0.1550 to 2000.02 to 0.1050 to 1500.02 to 0.1070 to 3000.05 to 0.2070 to 3000.05 to 0.20
T1500Z50 to 2000.02 to 0.1550 to 2000.02 to 0.1050 to 1500.02 to 0.1070 to 3000.05 to 0.2070 to 3000.05 to 0.20
BN1000120 to 3000.03 to 0.15
BN200050 to 2000.03 to 0.20
BN700050 to 2000.05 to 0.20
DA100070 to 3000.02 to 0.1070 to 3000.02 to 0.10

1,000 800

AC1030U Conventional Tool Insert: VCGT110301R-FY Insert: DCGT11T304MN-FC

c p c p