Общий каталог Sumitomo 2019 - 2020 - страница 23
Навигация
Каталог Sumitomo запасные части
Каталог Sumitomo сплавы и режимы
Техническая информация Sumitomo
Каталог Sumitomo пластины с алмазными вставками Sumidia
Каталог Sumitomo специальные торцевые фрезы
Общий каталог Sumitomo 2018 - 2019
Non-Ferrous Metal Chipbreaker and Grade Selection Guide for Turning
Non-Ferrous Metal
Grade DA1000
- Ultra-high-density sintered ultra-fine grain diamond
- Significantly improved surface roughness on machined surfaces
- World’s highest-level wear resistance and strength
- Suitable for use with diverse aluminum and non-ferrous alloys Performance A
- Wear Resistance
- Cutting Edge Surface Roughness Comparison
DA1000 DA1000 Conventional Tool
800 600 400 0.20
Excellent Surface Finish Conventional ToolBad Surface Finish 200 0.16
0.12 100
| 1 | 5 | 10 | 50 | 100 | Fine Cutting Edge | Rough EdgeExcellent wear resistance | ||||
| Flank Wear Width=Cutting Time until 0.1mm (min) | 0.08 | |||||||||
| Work Material: 17% Si-Al Alloy | Work Material: 17% Si-Al Alloy0.04 |
| Insert: TPGN160304 | Insert: TPGW160308 | DA1000 |
| Cutting Conditions: v =200 to 800m/min, f=0.12mm/rev, a =0.5mm Wet | Cutting Conditions: v =1,000m/min, f=0.15mm/rev, a =0.2mm Wet |
| c | p | c | p | |
| 0 |
2 4 6
Cutting Distance (km)
- Wear Resistance in Turning Applications
- Wear Resistance in Milling Applications
Competitor's Product A
| 0.20 | 0.05 | (Micro-grain PCD) | ||
| Conventional Tool | ||||
| Conventional | ||||
| 0.16 | 0.04 | Tool |
0.12 0.03 Excellent wear resistance DA1000 0.08 0.02
Excellent wear resistance 0.04 0.01 DA1000 0
| 2 | 4 6 | 0 | 20 10 30 | ||
| Cutting Distance (km) | No. of Passes | ||||
| Work Material: 17% Si-Al Alloy | Work Material: ADC12 (12% Si-Al Alloy) | ||||
| Insert: TPGN160304 | Insert: NF-SNEW1204ADFR | ||||
| Cutting Conditions: v =800m/min, f=0.12mm/rev, a =0.5mm Wet | Cutting Conditions: v =2,000m/min, f=0.15mm/rev, a =3.0mm Wet | ||||
| c | p | c | p | ||
| Competitor's Product A | |||||
| Application Examples0.05(Micro-grain PCD) | |||||
| Conventional |
0.04 DA1000 Tool H1
[Copper Alloy Bushing]0.03 [ADC12 Aluminum Wheel] Stable surface roughness with no cutting edge breakage (3.2S).DA1000 0.02 Excellent adhesion resistance. Excellent wear
Tool life improved to 3 times that of conventional models.resistance Longer tool life. 0.01 500 3,000 2 times the tool life 500
3,000 3 2
| 0 | 10 | 20 | 2,50030 | times the | times the |
| 2,000 | tool life | tool life |
3 250 No. of Passes2,000 times the tool life 250 1,000
(pcs) 1,000 800 0
| 0 | Competitor's Product C 0 H1 | |||
| 0 | DA1000 Competitor's Product B | H1 Competitor's Product C | ||
| DA1000Competitor's Product | ||||
| Insert: NF-TPGN160308 | Insert: VCGT160408N-AG | |||
| Cutting Conditions: v =300m/min, f=0.07mm/rev, a =0.08mm Wet | Cutting Conditions: v =2,200m/min, f=0.25mm/rev, a =2.0mm Wet | |||
| c | p | c p |