BNC200 Hardened Steel

Bearing Steel

Excellent wear and fracture resistance!

Predictable tool life on a wide range of applications!

General

Our silver coloured Sumiboron insert grade BNC200 offers

safe reliable cutting and predictable tool life.

The newly developed cutting material with enhanced edge

strength is coated with TiAlN based ceramic for excellent

wear resistance and realises extended tool life even when

interrupted cutting.

This grade is especially suitable for medium speed machining

of carburised surfaces.

Advantages

l Predictable tool life!

Extended tool life is realised even when high speed cutting thanks to excellent wear

resistance.

l Wide range of applications!

Sumiboron is suitable for a wide range of applications eg. from low to high speed

interrupted cutting.

l The newly developed brazing technology maximises edge strength making Sumiboron

suitable for interrupted and continuous cutting.

Performance

Continuous Cutting Interrupted Cutting

Competitor´sBNC200BNC200
0,10 --CBN
Competitor´s

BNX10 CBN Breakage (25%)

0,05 -- BNX10 Breakage (5%) lll llll 0 2 4 6 0 25 50 75 100

Cutting Length (km) Comparison of Tool Life Ratio (BNC200 = 100%) Work material: 15CrMo5 (HRC58-62) Work material: 15CrMo5 (HRC58-62)

Insert type: CNGA 120408 NC-4 Insert type: CNGA 120408 NC-4

Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm Dry Dry BNC200 features excellent wear resistance comparable with BNX10, plus outstanding fracture resistance.

- Application Range 300 Recommended Cutting Conditions BNC100 1 BNC2010 BNC160

200v(m/min)fd
BNC2020coc
5080170220(mm/rev)(mm)
l l l l

120 BNC200 100 0,03-0,25 0,05-0,5 BNC300 Coolant ... Continuous cutting: Dry or Wet

Interrupted cutting: Dry

Can be used in a wide range of applications

ContinuousLight Interrupted Medium Interrupted Heavy Interruptedfrom low to high speed operation.
Interruption Frequency
SmallImpact Force on Cutting EdgeLarge