
improve surface integrity as well as machining accuracy.
with surface finishes as low as 1,6Rz readily achievable.
relied on precision grinding machines for final machining.
- l
so gradual.
High precision work previously ground, can now be turned.
productivity on close tolerance machining applications.
| Wear Resistance | Competitor´s coated CBN | Machining after 3 km | |
| Competitor´s | Deviation of machined diameter | ||
| coated CBN | (µm) |
0,15 - Offset Offset Offset
0,10 - BNC160 Cutting Length (km) 0,05 - BNC160 Deviation of machined diameter
llll (µm) 0 1 2 3 4 Offset Cutting Length (km) Work material: 15CrMo5 (HRC60) Insert type: CNGA 120408 NC-4
Cutting data: v = 200 m/min, f = 0,1 mm/rev, d = 0,1 mm, Dry Cutting Length (km)
c oc
Surface Roughness -
| vc(m/min) 120 150 200 220 250 l l l l l | f (mm/rev) | doc (mm) |
| 0,03-0,2 | 0,03-0,35 | |
| Feed rate and nose radius are set such that th roughness is 1/2 to 1/3 of the required surface | e theoretical s roughness. | urface |
| Coolant ... Continuous cutting: Dry or Wet Interrupted cutting: Dry |
Conventional coated CBN 1,5 -
0 1 2 3 4 Work material: 15CrMo5 (HRC60) Most suitable for high speed finishing ! Insert type: CNGA 120408 NC-4 Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Dry