
- General Features
developed high-purity ceramic binder.
stable tool life in a wide variety of hardened steel machining. Available in single corner and multi-corner type inserts.
| l BN1000 | - Superior high-speed machining grade with the highest wear resistance of any | Sharpness Comparison | |
| uncoated SUMIBORON. | |||
| Delivers excellent tool life in continuous cutting to light-interrupted cutting. | BN2000 | Conventional |
- Improved fracture resistance while also emphasizing wear resistance. Grade Improved hardness and heat resistance from the high-purity TiCN ceramic binder. l BN2000 - General purpose grade suitable for typical hardened steel machining applications. Provides stable tool life in everything from continuous cutting to light-to-medium
interrupted cutting. - High degrees of both fracture resistance and wear resistance. Significant improvements in the performance of both by employing a high-purity Compared to conventional grades, ceramic binder. small cutting edge roundness - Stable surface roughness by increasing sharpness (Figure on right).
l Conventional Grade l BN1000 / BN2000
Ceramic Binder Cracks High-purity Ceramic Binder
Impurities Reduced Sharpness
| The impurities contained in the ceramic binder for conventional | With the newly developed high-purity ceramic |
| grades cause a weakening in the sintered body and | binder, the BN1000 / BN2000 achieve toughness |
| a decrease in heat resistance, which becomes the cause of cracks | and improved heat resistance by decreasing |
| (chipping) and wear. | impurities to an extreme! |
| Recommended Application Range | Cutting Conditions |
| l Continuous Cutting | l BN1000 l Interrupted Cutting |
| vc (m/min) | f | d |
| oc |
| 100 150 200 250 300 | (mm/rev) | (mm) |
| lllll | ||
| 120 | ||
| 0,03-0,15 0,03-0,2 | ||
| l BN2000 |
| v | (m/min) | f | d |
| c | oc |
| 50 100 150 200 250 | (mm/rev) | (mm) | ||
| Interruption | lllll | |||
| Strength | 80 120 |
| light | medium | heavy | 0,03-0,2 0,03-0,3 | ||
| Depth of cut | Frequency |
| (mm) | of | Coolant ... Continuous cutting: Dry or Wet | |
| Feed rate | Interruption | k |
(mm/rev) Interrupted cutting: Dry