
Break Master FV / LV / SV Hardened Steel
N- - -
l SUMIBORON one-use insert with chipbreaker.
are best suited to finishing of hardened steel.
throughout machining process.
parts with effective chip control. l SV type lineup now includes BNC2010 / BNC160 for good wear resistance, while SUMIBORON BNC2020 / BNC200 allows high efficiency machining.
resistance and general purpose uncoated SUMIBORON BN2000.
| - | Application | - | Cutting | |
| Carburised Layer Removal | ||||
| Range | Performance |
N-SV breakage breakage
Competitor´s BNX20 0,2 CBN N-LV BNC200 0,1
| Feed Rate, f (mm/rev) | 0 | 20 | 40 | |
| Cutting Time (min) | ||||
| Cutting Speed, Vc (m/min) | Work material: 42CrMo4 |
| 50 100 | 170 | 230 | Insert: | CNGG120408N-SV NC4 |
| l l | l | l | Cutting conditions: |
v c=100m/min, f=0,13mm/rev d =0,4mm, x3 passes, Dry oc Stable tool life with BNC200
* When machining heat treated steel harder than HRC50 the depth of cut should not exceed 0,5 mm.
External Carburised Layer Removal Carburised Face Layer Removal Break Master N-SV type improves chip control with increased productivity until the pre-set tool life.
Tool life = 200pcs Break Master N-SV No chip control problem No breaker No constant stopages or incorrect part dimension Constant chip control problem problem and the chips are small. BNC200 (no breaker)
Double the tool life of competitor’s CBN Tool life = 200pcs No. of pcs / unit of time (relative)
Work material: 42CrMo4, Carburised steel (shaft)
| Insert: | CNGG 120408 N-SV NC4 (BNC200) | Work material: 42CrMo4 (HRC30-62) | |||
| Conditions: vc=150m/min, f=0,15mm/rev, | Comp. CBN (no breaker) | Insert: | CNGG 120408 N-SV NC4 (BNC200) | ||
| doc=0,5mm, x 2 passes, Wet | Conditions: v =140m/min, f=0,15mm/rev, d | =0,3mm, Wet | |||
| Tool life = 100pcs | c | oc |