Общий каталог Sumitomo 2018 - 2019 - страница 466

Indexable Insert Type ”SumiDrill” WDX Type Application Examples Normal wear Good chip control Good chip form ˮSumiDrill“ ˮSumiDrill“ WDX type WDX type Breakage Long chips Entangled chips Competitor Competitor Automotive Component (SUS304) Structural Steel Drill Body: WDX220D2S25 Drill Body: WDX190D4S25 Drill Insert: WDXT063006-L(ACP300) Drill Insert: WDXT063006-L(ACP300) Conditions: vc=125m/min, f=0,07mm/rev, H=5mm, through, Wet Conditions: vc=100m/min, f=0,06mm/rev, H=40mm, through, Wet Insert breakage was eliminated with improved chip control and Eliminated the problem of entangled chips. better surface finish. ˮSumiDrill“ ˮSumiDrill“ WDX type vf = 32mm/min WDX type 2400 Holes /corner 20% Longer tool life 4 Times higher 25% Higher efficiency Competitor vf = 32mm/min efficiency Competitor 2000 Holes /corner 50 100 150 Feed Rate 0 1,000 2,000 3,000 Number of Holes Drilled Entrance: Ø60,155 Good surface finish and Outlet: Ø60,157 good hole tolerance. Machine Component (SCM440) Plate (S48C) Drill Body: WDX220D3S25 Drill Body: WDX600D3S40 Drill Insert: WDXT063006-G(ACP300) Drill Insert: WDXT186012-G(ACP300) Conditions (Sumitomo): vc=157m/min, f=0,19mm/rev, H=19mm, through, Wet Conditions (Sumitomo): vc=150m/min, f=0,16mm/rev, H=60mm, through, Wet Conditions (Comp.): vc=157m/min, f=0,15mm/rev, H=19mm, through, Wet Conditions (Comp.): vc=30m/min, f=0,20mm/rev, H=60mm, through, Wet Good chip control even under high efficiency conditions. Stable drilling performance. Better stability through lower cutting force, resulting in 4 times higher efficiency. 25% higher efficiency and 20% higher tool life. Competitor ˮSumiDrill“ WDX type ˮSumiDrill“ WDX type Good surface Multi-Drills and hole Normal flank wear tolerance. Hole Ø (mm) 21,00 ØXXXX Competitor Ø 20,60 20,20 19,80 Breakage 19,40 Entrance Outlet Entrance Outlet Automotive Component (SCM415) Bearing Component for Windmill (42CrMo) Drill Body: WDX200D5S25 Drill Body: WDX330D5S40 Drill Insert: WDXT063006-G(ACP300) Drill Insert: WDXT094008-L(ACP300) Conditions: vc=185m/min, f=0,12mm/rev, H=87mm, through, Wet Conditions: vc=146m/min, f=0,10mm/rev, H=158mm, through, Wet Good surface roughness. WDX shows stable drilling performance, no cutting Stable hole diameter. edge breakage. K71