
Ap
| Series Z5MCR | Ae | Ae | Vc | DC • mm | |||||||||
| Metric | Hardness | Ae x DC | Ap x DC | (m/min) | 6 | 8 | 10 | 12 | 16 | 20 | 25 | ||
| Profile | RPM | 1293 | 969 | 776 | 646 | 485 | 388 | 310 | |||||
| SUPER ALLOYS | ≤ 0.5 | ≤ 1.5 | 24 (20-29) | Fz | 0.0160 | 0.0272 | 0.0340 | 0.0409 | 0.0478 | 0.0531 | 0.0599 | ||
| (NICKEL , COBALT, IRON BASE) | ≤ 300 Bhn or | Feed (mm/min) | 103 | 132 | 132 | 132 | 116 | 103 | 93 | ||||
| Inconel 601, 617, 625, | ≤ 32 HRc | Slot | RPM | 1050 | 788 | 630 | 525 | 394 | 315 | 252 | |||
| Incoloy, Monel 400 | 1 | ≤ 1 | 20 (16-24) | Fz | 0.0160 | 0.0272 | 0.0340 | 0.0409 | 0.0478 | 0.0531 | 0.0599 | ||
| Feed (mm/min) | 84 | 107 | 107 | 107 | 94 | 84 | 75 | ||||||
| Profile | RPM | 1002 | 751 | 601 | 501 | 376 | 301 | 240 | |||||
| SUPER ALLOYS (NICKEL COBALT | ≤ 0.5 | ≤ 1.5 | 19 (15-23) | Fz | 0.0112 | 0.0192 | 0.0239 | 0.0284 | 0.0333 | 0.0371 | 0.0420 | ||
| , , IRON BASE) | ≤ 400 Bhn | Feed (mm/min) | 56 | 72 | 72 | 71 | 63 | 56 | 50 | ||||
| Inconel 718, X-750, Il Wl | or ≤ 43 HRc | Slot | RPM | 808 | 606 | 485 | 404 | 303 | 242 | 194 | |||
| ncooy, aspaoy, Hastelloy, Rene | 1 | ≤ 1 | 15 (12-18) | Fz | 0.0112 | 0.0192 | 0.0239 | 0.0284 | 0.0333 | 0.0371 | 0.0420 | ||
| S | Feed (mm/min) | 45 | 58 | 58 | 57 | 50 | 45 | 41 | |||||
| Profile | RPM | 3474 | 2605 | 2084 | 1737 | 1303 | 1042 | 834 | |||||
| TITANIUM ALLOYS | ≤ 0.5 | ≤ 1.5 | 66 (52-79) | Fz | 0.019 | 0.032 | 0.040 | 0.048 | 0.056 | 0.064 | 0.070 | ||
| Pure Ttanium, Ti6Al4V, | ≤ 350 Bhn | Feed (mm/min) | 333 | 417 | 417 | 417 | 367 | 333 | 292 | ||||
| Ti6Al2Sn4Zr2Mo, | or ≤ 38 HRc | Slot | RPM | 2747 | 2060 | 1648 | 1373 | 1030 | 824 | 659 | |||
| Ti4Al4Mo2Sn0.5Si | 1 | ≤ 1 | 52 (41-62) | Fz | 0.019 | 0.032 | 0.040 | 0.048 | 0.056 | 0.064 | 0.070 | ||
| Feed (mm/min) | 264 | 330 | 330 | 330 | 290 | 264 | 231 | ||||||
| TITANIUM ALLOYS | Profile | RPM | 1212 | 909 | 727 | 606 | 454 | 364 | 291 | ||||
| (DIFFICULT) Ti10Al2Fe3Al | ≤ 0.5 | ≤ 1.5 | 23 (18-27) | Fz | 0.019 | 0.032 | 0.040 | 0.048 | 0.056 | 0.064 | 0.071 | ||
| , Ti5Al5V5Mo3Cr, | ≤ 440 Bhn | Feed (mm/min) | 116 | 145 | 145 | 145 | 128 | 116 | 103 | ||||
| Ti7Al4Mo, Ti3Al8V6C4Z4M | or ≤ 47 HRc | Slot | RPM | 969 | 727 | 582 | 485 | 364 | 291 | 233 | |||
| rro, Ti6Al6V6Sn, | 1 | ≤ 1 | 18 (15-22) | Fz | 0.019 | 0.032 | 0.040 | 0.048 | 0.056 | 0.064 | 0.071 | ||
| Ti15V3 Cr3Sn3Al | Feed (mm/min) | 93 | 116 | 116 | 116 | 102 | 93 | 83 | |||||
| Profile | RPM | 2989 | 2242 | 1793 | 1495 | 1121 | 897 | 717 | |||||
| ≤ 0.5 | ≤ 1.5 | 56 (45-68) | Fz | 0.017 | 0.030 | 0.037 | 0.043 | 0.051 | 0.059 | 0.065 | |||
| TOOL STEELS | ≤ 375 Bhn | Feed (mm/min) | 251 | 335 | 335 | 323 | 287 | 263 | 233 | ||||
| H A2, D2, H13, L2, M2, P20, S7, T15, W2 | or ≤ 40 HRc | Slot | RPM | 2343 | 1757 | 1406 | 1171 | 879 | 703 | 562 | |||
| 1 | ≤ 1 | 44 (35-53) | Fz | 0.017 | 0.030 | 0.037 | 0.043 | 0.051 | 0.059 | 0.065 | |||
| Feed (mm/min) | 197 | 262 | 262 | 253 | 225 | 206 | 183 |
Bhn (Brinell) HRc (Rockwell C) rpm = (Vc x 1000) / (DC x 3.14) mm/min = Fz x 5 x rpm ramp up to 5 degrees using slotting speed and feed rates. Do not plunge. reduce speed and feed for materials harder than listed reduce feed and Ae when finish milling (.02 x DC maximum) feed rates listed have chip thinning adjustments included where applicable refer to the SGS Tool Wizard® for complete technical information (www.kyocera-sgstool.com)