
| Series 1, 3, 5, 14, 15, 16, | Ae | Ap Ae | Di | ameter (inch | (D1) ) | |||||||||
| 17, 23, 24, 59 Fractional | Hardness | Flutes Ae x D1 | Ap x D1 | Vc (sfm) | 1/64 1/32 | 1/16 | 1/8 | 1/4 | 3/8 | 1/2 | 3/4 | 1 | ||
| 65 | RPM | 15891 7946 | 3973 | 1986 | 993 | 662 | 497 | 331 | 248 | |||||
| SUPER ALLOYS | Profile | Fz | 0.00002 0.00003 | 0.00006 | 0.0002 | 0.0004 | 0.0008 | 0.0010 | 0.0012 | 0.0014 | ||||
| 2 ≤ 0.50 | ≤ 1.5 | 0.6 0.5 | 0.5 | 0.7 | 0.7 | 1.1 | 1.0 | 0.8 | 0.7 | |||||
| (NICKEL, COBALT, | (52-78) | Feed | ||||||||||||
| IRON BASE) Inconel 601 | ≤ 300 Bhn | 3 ≤ 0.25 4 ≤ 025 | ≤ 1.5 ≤ 15 | (ipm) | 1.0 0.7 13 10 | 0.7 10 | 1.1 14 | 1.0 14 | 1.6 21 | 1.5 20 | 1.2 16 | 1.0 14 | ||
| , 617, 625, 718, | or ≤ 32 HRc | . | . | 45 | RPM | . . 11002 5501 | . 2750 | . 1375 | . 688 | . 458 | . 344 | . 229 | . 172 | |
| Incoloy 800, Monel 400Rene | Slot | Fz | 0.00002 0.00003 | 0.00006 | 0.0002 | 0.0004 | 0.0008 | 0.0010 | 0.0012 | 0.0014 | ||||
| ,, | 2 1 | ≤ 1 | 0.4 0.3 | 0.3 | 0.5 | 0.5 | 0.7 | 0.7 | 0.6 | 0.5 | ||||
| Waspalloy | 3 1 | ≤ 05 | (36-54) | Feed | 07 05 | 05 | 07 | 07 | 11 | 10 | 08 | 07 | ||
| 4 1 | . ≤ 0.4 | (ipm) | . . 0.9 0.7 | . 0.7 | . 1.0 | . 1.0 | . 1.5 | . 1.4 | . 1.1 | . 1.0 | ||||
| S | 180 | RPM | 44006 22003 | 11002 | 5501 | 2750 | 1834 | 1375 | 917 | 688 | ||||
| TITANIUM ALLOYS Ti6Al4V, | Profile | Fz | 0.00002 0.00004 | 0.00008 | 0.0002 | 0.0005 | 0.0009 | 0.0012 | 0.0014 | 0.0017 | ||||
| Ti6Al2Sn4Zr2Mo, Ti4Al4Mo2Sn0.5Si, | ≤ 350 Bhn | 2 ≤ 0.50 3 ≤ 0.25 | ≤ 1.5 ≤ 1.5 | (144-216) | Feed (ipm) | 1.8 1.8 2.6 2.6 | 1.8 2.6 | 2.2 3.3 | 2.8 4.1 | 3.3 5.0 | 3.3 5.0 | 2.6 3.9 | 2.3 3.5 | |
| Ti10Al2Fe3Al, | 4 ≤ 0.25 | ≤ 1.5 | 3.5 3.5 | 3.5 | 4.4 | 5.5 | 6.6 | 6.6 | 5.1 | 4.7 | ||||
| Ti5Al53Mo3Cr, Ti7Al4M | or ≤ 38 HRc | 130 | RPM | 31782 15891 | 7946 | 3973 | 1986 | 1324 | 993 | 662 | 497 | |||
| o, Ti3Al8V6Cr4Zr4Mo, | Slot | 2 1 | ≤ 1 | Fz | 0.00002 0.00004 13 13 | 0.00008 13 | 0.0002 16 | 0.000 20 | 0.0009 24 | 0.0012 24 | 0.0014 19 | 0.0017 17 | ||
| Ti6Al6V6Sn, Ti152 Cr3Sn3Al | 3 1 | ≤ 0.5 | (104-156) | Feed i | . . 1.9 1.9 | . 1.9 | . 2.4 | . 3.0 | . 3.6 | . 3.6 | . 2.8 | . 2.5 | ||
| 4 1 | ≤ 0.4 | (pm) | 2.5 2.5 | 2.5 | 3.2 | 4.0 | 4.8 | 4.8 | 3.7 | 3.4 | ||||
| 880 | RPM | 215142 107571 | 53786 | 26893 | 13446 | 8964 | 6723 | 4482 | 3362 | |||||
| Profile | Fz | 0.00006 0.00013 | 0.00025 | 0.0006 | 0.0016 | 0.0030 | 0.0040 | 0.0048 | 0.0056 | |||||
| ALUMINUM | 2 ≤ 0.50 | ≤ 1.5 | (704-1056) | Feed | 25.8 28.0 | 26.9 | 32.3 | 43.0 | 53.8 | 53.8 | 43.0 | 37.6 | ||
| ALLOYS | ≤ 150 Bhn or | 3 ≤ 0.25 | ≤ 1.5 | (ipm) | 38.7 42.0 | 40.3 | 48.4 | 64.5 | 80.7 | 80.7 | 64.5 | 56.5 | ||
| 2017, 2024, 356, | 640 | RPM | 156467 78234 | 39117 | 19558 | 9779 | 6519 | 4890 | 3260 | 2445 | ||||
| 6061, 7075 | ≤ 7 HRc | Slot | Fz | 0.00006 0.00013 | 0.00025 | 0.0006 | 0.0016 | 0.0030 | 0.0040 | 0.0048 | 0.0056 | |||
| 2 1 | ≤ 1 | (512-768) | Feed | 188 203 | 196 | 235 | 313 | 391 | 391 | 313 | 274 | |||
| 3 1 | ≤ 0.5 | 485 | (ipm) RPM | . . 28.2 30.5 118573 59286 | . 29.3 29643 | . 35.2 14822 | . 46.9 7411 | . 58.7 4941 | . 58.7 3705 | . 46.9 2470 | . 41.1 1853 | |||
| Profile | Fz | 0.00003 0.00006 | 0.00013 | 0.0003 | 0.000 | 0.0015 | 0.0020 | 0.0024 | 0.0028 | |||||
| 2 ≤ 050 | ≤ 15 | 71 71 | 77 | 89 | 119 | 148 | 148 | 119 | 104 | |||||
| . 3 ≤ 0.25 | . ≤ 1.5 | (388-582) | Feed | . . 10.7 10.7 | . 11.6 | . 13.3 | . 17.8 | . 22.2 | . 22.2 | . 17.8 | . 15.6 | |||
| COPPER ALLOYS Alum Bronze C110 | ≤ 140 Bhn or | 4 ≤ 0.25 | ≤ 1.5 | (ipm) | 14.2 14.2 | 15.4 | 17.8 | 23.7 | 29.6 | 29.6 | 23.7 | 20.8 | ||
| , , Mt B | 3 HR | 350 | RPM | 85568 42784 | 21392 | 10696 | 5348 | 3565 | 2674 | 1783 | 1337 | |||
| unz rass | ≤ c | Slot | Fz | 0.00003 0.00006 | 0.00013 | 0.0003 | 0.0008 | 0.0015 | 0.0020 | 0.0024 | 0.0028 | |||
| 2 1 | ≤ 1 | 5.1 5.1 | 5.6 | 6.4 | 8.6 | 10.7 | 10.7 | 8.6 | 7.5 | |||||
| (280-420) | Feed | |||||||||||||
| 3 1 4 1 | ≤ 0.5 ≤ 0.4 | (ipm) | 7.7 7.7 10.3 10.3 | 8.3 11.1 | 9.6 12.8 | 12.8 17.1 | 16.0 21.4 | 16.0 21.4 | 12.8 17.1 | 11.2 15.0 | ||||
| N | 880 | RPM | 215142 107571 | 53786 | 26893 | 13446 | 8964 | 6723 | 4482 | 3362 | ||||
| Profile | Fz | 0.000060.00013 | 0.00025 | 0.0006 | 0.0016 | 0.0030 | 0.0040 | 0.0048 | 0.0056 | |||||
| 2 ≤ 0.50 | ≤ 1.5 | 7041056 | 25.8 28.0 | 26.9 | 32.3 | 43.0 | 53.8 | 53.8 | 43.0 | 37.6 | ||||
| PLASTICS | 3 ≤ 0.25 | ≤ 1.5 | (-) | Feed (ipm) | 38.7 42.0 | 40.3 | 48.4 | 64.5 | 80.7 | 80.7 | 64.5 | 56.5 | ||
| 4 ≤ 0.25 | ≤ 1.5 | 51.6 55.9 | 53.8 | 64.5 | 86.1 | 107.6 | 107.6 | 86.1 | 75.3 | |||||
| Polycarbonate, | 640 | RPM | 156467 78234 | 39117 | 19558 | 9779 | 6519 | 4890 | 3260 | 2445 | ||||
| PVC, Polypropylene | ||||||||||||||
| Slot | Fz | 0.00006 0.00013 | 0.00025 | 0.0006 | 0.0016 | 0.0030 | 0.0040 | 0.0048 | 0.0056 | |||||
| 2 1 | ≤ 1 | (512-768) | Feed | 18.8 20.3 | 19.6 | 23.5 | 31.3 | 39.1 | 39.1 | 31.3 | 27.4 | |||
| 3 1 | ≤ 0.5 | 28.2 30.5 | 29.3 | 35.2 | 46.9 | 58.7 | 58.7 | 46.9 | 41.1 | |||||
| 4 1 | 04 | (ipm) | 376 407 | 391 | 469 | 626 | 782 | 782 | 626 | 548 | ||||
| ≤ . | 660 | RPM | . . 161357 80678 | . 40339 | . 20170 | . 10085 | . 6723 | . 5042 | . 3362 | . 2521 | ||||
| F | 2 | |||||||||||||
| Profile | 2 ≤ 0.50 | ≤ 1.5 | z | 0.00006 0.00013 19.4 21.0 | 0.0005 20.2 | 0.0006 24.2 | 0.001 32.3 | 0.0030 40.3 | 0.004 40.3 | 0.004 32.3 | 0.0056 28.2 | |||
| (528-792) | Feed | |||||||||||||
| 3 ≤ 0.25 4 ≤ 025 | ≤ 1.5 ≤ 15 | (ipm) | 29.0 31.5 387 420 | 30.3 403 | 36.3 484 | 48.4 645 | 60.5 807 | 60.5 807 | 48.4 645 | 42.4 565 | ||||
| GRAPHITE | . | . | . . | . | . | . | . | . | . | . | ||||
| Slot | 480 | RPM Fz | 117350 58675 000006000013 | 29338 000025 | 14669 00006 | 7334 00016 | 4890 00030 | 3667 00040 | 2445 00048 | 1834 00056 | ||||
| 2 1 | ≤ 1 | . . 14.1 15.3 | . 14.7 | . 17.6 | . 23.5 | . 29.3 | . 29.3 | . 23.5 | . 20.5 | |||||
| 3 1 | ≤ 0.5 | (384-576) | Feed (ipm) | 21.1 22.9 | 22.0 | 26.4 | 35.2 | 44.0 | 44.0 | 35.2 | 30.8 | |||
| 4 1 | ≤ 0.4 | 28.2 30.5 | 29.3 | 35.2 | 46.9 | 58.7 | 58.7 | 46.9 | 41.1 | |||||
| hn (Brinell) HRc (Rockw | ell C) | l | imit cut | depths of long and | extra lo | ng flute m | ills to .0 | 5 x D1whe | n slotti | ng | ||||
| m = (Vc x 3.82) / D1 | or pro | filing |
ipm = Fz x number of flutes x rpm reduce feed and Ae when finish milling (.02 x D1 maximum) reduce speed and feed for materials harder than listed refer to the KYOCERA SGS Tool Wizard® for complete technical information for tapered end mills, base the speed on the largest diameter contacting (www.kyocera-sgstool.com) the workpiece and the feed on the smallest diameter