Каталог SGS фрезы для труднообрабатываемых материалов Series 33 - страница 5

Increased Feed Rates
Increased Material Removal
Increased Tool Life


RESULTS
The changes made to the application combined with the high performance geometry of the
KSPT Series 33 End Mill resulted in an annual gain of 104.25 production hours. In addition to
meeting the goal for improved cycle times, tool life was increased from 20 to 240 parts per
tool. This reduced the tooling cost per part by 91%, allowing the end user to achieve a total
annual cost savings of $263,100.
CYCLE TIME SAVED PER PART 16.68 Seconds MACHINE COST SAVED ANNUALLY $10,425
NUMBER OF PARTS PER YEAR 22,500 TOOL LIFE IMPROVEMENT 220 Additional Parts
CYCLE TIME SAVED ANNUALLY 104.25 Hours TOOLING COST SAVED PER PART $11.23
COST TO MACHINE PER HOUR $100 TOOLING COST SAVED ANNUALLY $252,675

CONCLUSION
KSPT was able to achieve the pri-
mary goals of cycle time reduc-
$300,000
tion and decreased tooling cost
by recommending a high per- $250,000
$252,675 $263,100
formance tool for the applica- $200,000
tion. This allowed for increased
feed and speed rates, resulted in $150,000
greater metal removal rates and $100,000
drastically improved tool life.
$50,000
$0
ANNUAL TOOLING TOTAL ANNUAL
$263,100 COST SAVINGS COST SAVINGS
ANNUAL COST SAVINGS
13 DAYS
ADDITIONAL PRODUCTIVITY COMPETITOR KSPT
NUMBER OF PARTS PER TOOL


250
91% 200 240
PARTS
REDUCTION IN TOOLING COST
150
100
50 20
PARTS
0
COMPETITOR KSPT
The KSPT Series 33 End Mill allowed for a 1100% increase!