Quality Wins. ARE YOU READY FOR GENERATION EFFICIENCY? Are you saving costs at the right place? For machining efficiently all potentials for savings must be exploited. But where are these potentials? Roughly, the costs of a work piece are composed as following: Machine costs with operator (machining time and idle time) approx. 50 % General costs approx. 30 % Raw material approx. 15 % Tooling approx. 4% Tool holder approx. 1% Assumend you could save 50% at tool holders, tooling and machining time. As a result the potentials for savings are: 100 100 % 1% 99,5 % 0,5 % 98 % 1% 4% 4% 2% 90 15 % 15 % 15 % 80 75 % 1% 70 4% 30 % 30 % 30 % 60 15 % 50 40 30 % 30 50 % 50 % 50 % 25 % % Cost structure 100 % 50 % Savings 50 % Savings 50 % Savings at at Tool Holding at Tooling Machining Time The result: The costs for tooling and tool holders are nearly meaningless. Even by savings of 50 % the total costs remain nearly the same. Essential savings can be reached by minimising the machining time. This potential only can be exploited when the cutting process is optimised. Tool holders from HAIMER for more efficiency at high speed machining: – Higher cutting capacity – High runout accuracy – Extended tool life – Better surfaces – Shorter machining times – High reliability of the whole process www.precitool.de 24/455 Proportion of costs