Основной каталог Kyocera 2016-2017 - страница 746

MEW ■ How to mount an insert Wrench 1. Be sure to remove dust and chips from the insert mounting pocket. 2. Clamp Screw Clamp Screw (1)Apply anti-seize compound on portion of taper and thread of clamp screw. (2)Attach the screw (magnetic head) to the front end of the wrench. While lightly pressing the insert against the Fig.1 constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1.) Tighten M3 screws (SB-3065TRP) slightly inclined from the insert surface.(Ref. to Fig. 2.) θ 3. When tightening the screw, make sure that the wrench is parallel to the screw. θ Recommended tightening torque Ref. to page M55,M56 4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the toolholder or between the insert side surfaces and the constraint surface of the toolholder. If there is any clearance, remove the insert and mount it again according to the above steps. ◆ Recommended Cutting Conditions Fig.2 Chipbreaker fz (mm/t) Recommended Insert Grades (Cutting SpeedVc:m/min) Workpiece Toolholder Description MEGACOAT NANO CVD Coated Carbide Applicable Chipbreaker Range Material MEW16~MEW18 MEW20~MEW40 PR1535 PR1525 PR1510 CA6535 (Shouldering) MEW040R~MEW080R Carbon Steel 0.06~0.1~0.2 0.08~0.15~0.25 ☆ ★ - - 120~180~250 120~180~250 ● LOMU10 type Alloy Steel 0.06~0.1~0.14 0.08~0.15~0.2 ☆ ★ - - 100~160~220 100~160~220 SM GM Mold Steel 0.06~0.08~0.12 0.08~0.12~0.2 ☆ ★ - - 10 80~140~180 80~140~180 Stainless Steel 0.06~0.08~0.12 0.08~0.12~0.15 ☆ ☆ - - (Austenitic related) 100~160~200 100~160~200 Stainless Steel 0.06~0.08~0.12 0.08~0.12~0.2 ☆ - - ★ ap (mm) GH GM (Martensitic related) 150~200~250 180~240~300 6 Stainless Steel 0.06~0.08~0.12 0.08~0.12~0.2 ★ - - - (Precipitation Hardening) 90~120~150 Gray Cast Iron 0.06~0.1~0.17 0.08~0.18~0.25 - - ★ - 120~180~250 3 Nodular Cast Iron 0.06~0.08~0.12 0.08~0.15~0.2 - - ★ - 100~150~200 Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 ☆ - - ★ 20~30~50 20~30~50 0.05 0.1 0.15 0.2 0.25 0.3 Titanium Alloys 0.06~0.08~0.12 0.08~0.15~0.2 ☆ - ☆ - fz (mm/t) 40~60~80 30~50~70 Carbon Steel 0.06~0.1~0.17 0.08~0.15~0.2 ☆ ★ - - ● LOMU15 type 120~180~250 120~180~250 Alloy Steel 0.06~0.08~0.12 0.08~0.12~0.18 ☆ ★ - - SM GM 100~160~220 100~160~220 15 M Mold Steel 0.06~0.08~0.12 0.08~0.1~0.15 ☆ ★ - - 80~140~180 80~140~180 Stainless Steel 0.06~0.08~0.12 0.08~0.1~0.15 ★ ☆ - - ap (mm) SM (Austenitic related) 100~160~200 100~160~200 10 *（GL） Stainless Steel 0.06~0.08~0.12 0.08~0.1~0.15 ☆ - - ★ GH (Martensitic related) 150~200~250 180~240~300 Stainless Steel 0.06~0.08~0.12 0.08~0.1~0.15 ☆ - - - 6 (Precipitation Hardening) 90~120~150 Milling Ni-base heat-resistant alloys 0.06~0.08~0.1 0.08~0.1~0.12 ☆ - - ★ 3 20~30~50 20~30~50 Titanium Alloys 0.06~0.08~0.12 0.08~0.12~0.15 ★ - ☆ - 40~60~80 30~50~70 0.05 0.1 0.15 0.2 0.25 0.3 Carbon Steel 0.06~0.1~0.2 0.08~0.2~0.3 ☆ ★ - - 120~180~250 120~180~250 fz (mm/t) Inserts Alloy Steel 0.06~0.1~0.14 0.08~0.2~0.25 ☆ ★ - - 100~160~220 100~160~220 0.06~0.08~0.12 0.08~0.15~0.22 ☆ ★ Vc=150m/min ae=φD/2mm Workpiece Material：S50C Lead Angle Mold Steel 80~140~180 80~140~180 - - 45°/20° Stainless Steel ☆ ☆ Lead Angle (Austenitic related) 0.06~0.08~0.12 0.08~0.12~0.15 100~160~200 100~160~200 - - 15° Stainless Steel 0.06~0.08~0.12 0.08~0.12~0.2 ☆ - - ☆ Lead Angle GH (Martensitic related) 150~200~250 180~240~300 0° Stainless Steel 0.06~0.08~0.12 0.08~0.12~0.2 ☆ - - - (Precipitation Hardening) 90~120~150 High Feed Gray Cast Iron 0.06~0.1~0.2 0.08~0.22~0.3 - - ☆ - 120~180~250 Nodular Cast Iron 0.06~0.08~0.15 0.08~0.18~0.25 - - ☆ - Multi- 100~150~200 Function ☆ ☆ Ni-base heat-resistant alloys 0.06~0.08~0.12 0.08~0.12~0.15 20~30~50 - - 20~30~50 Slot Mill ☆ ☆ Titanium Alloys 0.06~0.08~0.12 0.08~0.15~0.2 40~60~80 - 30~50~70 - Ball-nose * The bold-faced number indicates a center value of recommended cutting condition. ★ :1st Recommendation　☆ :2nd Recommendation Radius Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. Others * Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. * GL Chipbreaker is recommended for Surface finish oriented milling. Vertical Milling (Plunging)  ■ Ramping, Helical milling and Vertical milling (Plunging) Insert Max. Width of Cut 1. Available for vertical milling (plunging). ae Description (ae) 2. NOT available for ramping and helical milling, because interference LOMU10 5mm LOMU15 7mm between workpiece and insert may occur. M60