Основной каталог Kyocera 2016-2017 - страница 22

Insert Grades A PVD / CVD Coated Carbide (Milling / Drilling) PVD Coated Carbide（MEGACOAT / MEGACOAT NANO） Insert Grades PVD coated carbide grades for milling and drilling are coated on a very tough carbide substrate. Because of the low processing temperature of PVD compared with CVD, it features less deterioration and more bending strength. CVD Coated Carbide CVD coated carbide grades provide stable, efficient machining at high speeds or for heavy interrupted applications. Ti-base (TiN, TiCN) coating with superior hardness and wear resistance or ceramic-base (Al2O3) coating with high-thermal stability is applied on a tough carbide substrate. Superior ■ Features of CVD / PVD Coated Carbide fracture resistance and wear resistance. Classification Symbol Color Coated Composition Advantages and Applications PR830 Gold TiAlN+TiN · Improved high temperature stability and wear resistance by TiAlN base PVD coating · Application: Milling of steel P PR1230 Blackish MEGACOAT · Superior wear and oxidation-resistant MEGACOAT on a special tough carbide substrate red · Application: Stable and high feed milling and drilling of steel Steel Reddish MEGACOAT · New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs PR1525 green NANO superior wear resistance and high oxidation resistance · Application: Stable and longer tool life for milling of steel and stainless steel M PR1225 Blackish MEGACOAT · Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate red · Application: General machining and high feed milling and drilling of steel and stainless steel Stainless steel PR1210 Blackish MEGACOAT · Superior wear and oxidation-resistant MEGACOAT coated on special carbide substrate red · Application: Highly efficient stable milling and drilling of gray and nodular cast iron Reddish MEGACOAT · New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs K PR1510 green NANO superior wear resistance and high oxidation resistance · Application: Highly fracture resistance and wear resistance for gray and nodular cast iron Cast Iron Micro columnar · Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior CA420M Gold TiCN+Al2O3+TiN wear resistance and toughness （CVD） · Application: Milling of gray and nodular cast iron S Reddish MEGACOAT · Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability PR1535 green NANO · Application: For milling of Ni-base heat-resistant alloys, titanium alloys and precipitation hardened Heat-resistant Alloys stainless steel Titanium Alloys S Micro columnar · High heat-resistance and wear resistance with CVD coating CA6535 Gold TiCN+Al2O3+TiN · Application: For milling of Ni-base heat-resistant alloys and martensitic stainless steel Heat-resistant alloys （CVD） ■ Properties of wear resistance（PR1525） S45C SKD11 0.15 0.20 Competitor A Flank wear (mm) Flank wear (mm) 0.12 0.16 Competitor A Competitor B 0.09 0.12 Competitor B 0.06 0.08 PR1525 0.03 PR1525 0.04 0 0 0 20 40 60 80 100 0 10 20 30 40 Cutting Time (min) Cutting Time (min) S45C, Vc=200m/min, ap×ae=2x10mm SKD11, Vc=120m/min, ap×ae=2x10mm fz=0.12mm/t (Vf=183mm/min), Dry fz=0.1mm/t (Vf=190mm/min), Dry (Internal evaluation) (Internal evaluation) A12