PVD / CVD Coated Carbide (Milling / Drilling)

PVD Coated Carbide(MEGACOAT / MEGACOAT NANO)

PVD coated carbide grades for milling and drilling are coated

on a very tough carbide substrate.

Because of the low processing temperature of PVD compared

with CVD, it features less deterioration and more bending

strength.

CVD Coated Carbide

CVD coated carbide grades provide stable, efficient machining at

high speeds or for heavy interrupted applications.

Ti-base (TiN, TiCN) coating with superior hardness and wear

resistance or ceramic-base (Al O ) coating with high-thermal

2 3

  • stability is applied on a tough carbide substrate. Superior

Features of CVD / PVD Coated Carbide fracture resistance and wear resistance.

ClassificationSymbolColorCoated CompositionAdvantages and Applications
PR830GoldTiAlN+TiN· Improved high temperature stability and wear resistance by TiAlN base PVD coating · Application: Millingof steel
PPR1230Blackish redMEGACOAT· Superior wear and oxidation-resistant MEGACOAT on a special tough carbide substrate · Application: Stable and high feed milling and drilling of steel
SteelPR1525Reddish greenMEGACOAT NANO· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear resistance and high oxidation resistance · Application: Stable and longer tool life for milling of steel and stainless steel
Stainless steel MPR1225Blackish redMEGACOAT· Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate · Application: General machining and high feed milling and drilling of steel and stainless steel
PR1210Blackish redMEGACOAT· Superior wear and oxidation-resistant MEGACOAT coated on special carbide substrate · Application: Highly efficient stable milling and drilling of gray and nodular cast iron
Ct I KPR1510Reddish greenMEGACOAT NANO· New coating technology [MEGACOAT NANO] is applied. Nano thin multi-layer coating performs superior wear resistance and high oxidation resistance · Application: Highly fracture resistance and wear resistance for gray and nodular cast iron
as ronCA420MGoldMicro columnar TiCN+Al2O3+TiN (CVD)· Kyocera's unique crystal control technology and advanced layer adhesion CVD coating with superior wear resistance and toughness · Application: Milling of gray and nodular cast iron
Heat-resistant Alloys Titanium Alloys SPR1535Reddish greenMEGACOAT NANO· Nano thin multi-layer coating [MEGACOAT NANO] improved wear resistance and stability · Application: For milling of Ni-base heat-resistant alloys, titanium alloys and precipitation hardened stainless steel
Heat-resistant alloys SCA6535GoldMicro columnar TiCN+Al2O3+TiN (CVD)· High heat-resistance and wear resistance with CVD coating · Application: For milling of Ni-base heat-resistant alloys and martensitic stainless steel
  • Properties of wear resistancePR1525

S45C SKD11

0.15 0.20 Competitor A

0.120.16Competitor A
Competitor B
0.090.12Competitor B

PR1525 0.06 0.08 PR1525 0.03 0.04

0 0

020406080100010203040
Cutting Time (min)Cutting Time (min)
<Cutting Conditions><Cutting Conditions>
S45C, Vc=200m/min, ap×ae=2x10mmSKD11, Vc=120m/min, ap×ae=2x10mm
fz=0.12mm/t (Vf=183mm/min), Dryfz=0.1mm/t (Vf=190mm/min), Dry

(Internal evaluation) (Internal evaluation)