
7792 Series • IC16 • Insert Selection Guide Material Group Light Machining Medium Machining Heavy Machining P1–P2 ...M41 KCPM40 ...M41 KCPM40 ...D41 KCPM40 P3–P4 ...M41 KCPM40 …D KCPM40 …D41 KCPM40 P5–P6 ...M41 KCPM40 ...D41 KCPM40 ...D41 KCPM40 M1–M2 ...M41 KCSM40 ...D41 KCSM40 ...D41 KCSM40 M3 ...M41 KCSM40 ...D41 KCSM40 ...D41 KCSM40 K1–K2 …D KCK15 …D KCK15 …D KCPK30 K3 …D KCPK30 …D KCPK30 …D KCPK30 N1–N2 – – – – – – N3 – – – – – – S1–S2 ...M41 KCSM40 ...D41 KCSM40 ...D41 KCSM40 S3 KCSM40 SP6519 ...D41 KCSM40 ...D41 KCSM40 S4 KCSM40 SP6519 ...D41 KCSM40 ...D41 KCSM40 H1 …D KC522M …D KC522M …D KC522M METRIC INCH 7792 Series • IC16 • Feed Rates [mm] 7792 Series • IC16 • Feed Rates [IPT] Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) Insert Insert 30% 40–100% 30% 40–100% Geometry Geometry DOC L M H L M H DOC L M H L M H .S..D 3.5 0,21 0,52 0,83 0,19 0,47 0,76 .S..D 0.14 0.008 0.020 0.032 0.007 0.019 0.030 .S..D 2.5 0,24 0,61 0,97 0,22 0,55 0,89 .S..D 0.1 0.009 0.024 0.038 0.009 0.022 0.035 .S..D 2 0,27 0,67 1,08 0,25 0,62 0,99 .S..D 0.08 0.011 0.026 0.042 0.010 0.024 0.039 .E..D41 3.5 0,14 0,46 0,76 0,13 0,42 0,70 .E..D41 0.14 0.006 0.018 0.030 0.005 0.017 0.028 .E..D41 2.5 0,17 0,54 0,89 0,15 0,49 0,82 .E..D41 0.1 0.007 0.021 0.036 0.006 0.019 0.032 .E..D41 2 0,19 0,60 0,99 0,17 0,55 0,91 .E..D41 0.08 0.007 0.024 0.039 0.007 0.022 0.036 .E..M41 2.7 0,14 0,46 0,76 0,13 0,42 0,70 .E..M41 0.107 0.006 0.018 0.030 0.005 0.017 0.028 .E..M41 2 0,19 0,60 0,99 0,17 0,55 0,91 .E..M41 0.08 0.007 0.024 0.039 0.007 0.022 0.036 L = Light Machining; M = Medium Machining; H = Heavy Machining. L = Light Machining; M = Medium Machining; H = Heavy Machining. 7792 Series • IC16 • Plunging Feed Rates [mm] 7792 Series • IC16 • Plunging Feed Rates [IPT] Insert Feed per Tooth (Fz) in Relation to a max. of 13mm Radial Engagement (ae) Insert Feed per Tooth (Fz) in Relation to a max. of .512" Radial Engagement (ae) Geometry L M H Geometry L M H .S..D 0,10 0,25 0,41 .S..D 0.004 0.010 0.016 .E..D41 0,07 0,23 0,38 .E..D41 0.003 0.009 0.015 .E..M41 0,07 0,23 0,38 .E..M41 0.003 0.009 0.015 L = Light Machining; M = Medium Machining; H = Heavy Machining. L = Light Machining; M = Medium Machining; H = Heavy Machining. Ramping Application Data • Curved Edge Inserts Ramping Application Data • Curved Edge Inserts Dia. Facing Ae max Hole Hole Dia. Facing Ae max Hole Hole Ramping Angle Ramping Angle D (mm) Pitch D1 (mm) Plunging (mm) Min (mm) Max (mm) D (in) Pitch D1 (in) Plunging (in) Min (in) Max (in) 40 2.55° 16.3 13 50 78 1.5 3.00° 0.55 0.512 1.818 2.921 50 1.36° 26.1 13 70 98 2.0 2.85° 1.05 0.512 2.818 3.921 52 1.24° 28 13 74 102 2.5 1.00° 1.56 0.512 3.818 4.921 63 0.86° 39 13 96 124 3.0 0.58° 1.96 0.512 4.818 5.921 66 0.8° 41.9 13 102 130 4.0 0.51° 2.96 0.512 6.818 7.921 80 0.58° 55.9 13 130 158 5.0 0.37° 3.96 0.512 8.818 9.921 100 0.42° 75.9 13 170 198 6.0 0.27° 4.96 0.512 10.818 11.921 125 0.32° 100.9 13 220 248 160 0.23° 135.8 13 290 318 Ramping Application Data • Straight-Edged Inserts Ramping Application Data • Straight-Edged Inserts Dia. Facing Ae max Hole Hole Dia. Facing Ae max Hole Hole Ramping Angle Ramping Angle D (mm) Pitch D1 (mm) Plunging (mm) Min (mm) Max (mm) D (in) Pitch D1 (in) Plunging (in) Min (in) Max (in) 40 3.70° 17.85 12,3 50 78 1.5 4.53° 0.628 0.484 1.818 2.921 50 2.25° 27.72 12,3 70 98 2.0 2.44° 1.122 0.484 2.818 3.921 52 1.65° 29.82 12,3 74 102 2.5 1.51° 1.626 0.484 3.818 4.921 63 1.40° 40.8 12,3 96 124 3.0 0.96° 2.122 0.484 4.818 5.921 66 1.30° 43.7 12,3 102 130 4.0 0.62° 3.114 0.484 6.818 7.921 80 0.80° 57.7 12,3 130 158 5.0 0.52° 4.114 0.484 8.818 9.921 100 0.65° 77.53 12,3 170 198 6.0 0.32° 5.115 0.484 10.818 11.921 125 0.50° 102.5 12,3 220 248 NOTE: Maximum ramp angle decreases as nose radius increases. 160 0.27° 137.46 12,3 290 318 NOTE: Maximum ramp angle decreases as nose radius increases. 9