
| Hole Problems | Poor clamping Insufficient coolant flow | Low coolant pressure | Incorrect coolant type | F fli | eed uctuatons | Too high feed | Too low feed | Spindle speed too high | Spindle speed too low | Material structure | Material shrinking due to heat | Workpiece thin wall section | Misalignment | Undersized hole | Po Rough cutting edge finish | ssi Built up edge | ble Ca Worn out edge Interrupted chip flow | us Too small flute clearance | es Incorrect drill rofile | p Incorrect head angles | Vibrations | Oid bhi | versze usng | A gap between bushing and workpiece | Bushing undersize | Loss of coolant pressure | High coolant pressure | Overheating coolant | Insufficent coolant | Head inside angle excessive wear | Hdtidli | ea ouse ange excessve wear | Too short carbide head | Tool heal dra | g Worn supporting pads |
| Oversize | + + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | |||||||||||||||||||
| Undersize | + | + | + | + | + | + | + | + | + | ||||||||||||||||||||||||||
| Rough surface finish | + | + | + | + | + | + | + | + | + | + + | + | + | + | + | + | + | + | + | + | + | + | ||||||||||||||
| Runout | + | + | + | + | + | + | + | + | + | + + | + | + | + | + | + | + | + | + | + | + | + | + | + | ||||||||||||
| Conical entrance | + | + | + | + | + | + | |||||||||||||||||||||||||||||
| Curved hole axis | + | + | + | + | + | + | + | + + | + | + | + | + | + | + | + | + | + | + | |||||||||||||||||
| Drill Problems Breakage | + + | + | + | + | + | + | + | + | + | + | + | + | + + | + | + | + | + | + | + | + | + | + | + | + | |||||||||||
| Chipping | + | + | + | + | + | + | + | + | + | ||||||||||||||||||||||||||
| Poor drill life | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | |||||
| Excessive margin wear | + | + | + | + | + | + + | + | + | + | + | + | + | |||||||||||||||||||||||
| Excessive corner wear | + | + | + | + | + | + | + | + | + | + | + | + | + | + | |||||||||||||||||||||
| Excessive flank wear | + | + | + | + | + | + | + | + | + | + | + | + | + | + | |||||||||||||||||||||
| Drill heat | + | + | + | + | + | + | + | + | + | + | + | + | |||||||||||||||||||||||
| Flute bending | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | |||||||||||||||||||
| Damaged wear pad | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | |||||||||||||||||
| Built-up edge | + | + | + | + | + | + | + | + | + | + | + | + | + | + | + | ||||||||||||||||||||
| Cratering | + | + | + | + | + | + | + | + | + | + | + | + | + |