
Troubleshooting
12 tips to help diagnose problems
| Problem | | Cause | Remedy |
| Cutting edge build up | low cutting speed | increase cutting speed |
- excessive honing of cutting lip
- reduce cutting lip honing
- bright finish cutting lip
- have tool coated
Crumbling of outer corners non rigid conditions, insufficient workpiece rigid clamping of workpiece
clamping
- deviation from concentricity too large
- check and correct concentricity if possible
- interrupted cut
- reduce feed
Heavy wear at flank cutting speed too high reduce cutting speed
- feed too low
- increase feed
- clearance angle too small
- increase clearance angle
Crumbling on cutting lips non rigid conditions, insufficient workpiece rigid clamping of workpiece
clamping
- interrupted cut
- reduce feed
- max. wear values exceeded
- reduce tool change intervals
- incorrect tool type
- apply suitable tool
Land wear non rigid conditions, insufficient workpiece rigid clamping of workpiece
clamping
- deviation from concentricity too large
- check and correct concentricity if possible
- back taper too small
- increase back taper
- incorrect coolant (oil), coolant too weak
- increase strength of coolant or use neat oil
Scoring on tool body non rigid conditions, insufficient workpiece rigid clamping of workpiece
clamping
- deviation from concentricity too large
- check and correct concentricity if possible
- interrupted cut
- reduce feed
- abrasive workpiece material
- increase strength of coolant or use neat oil