TROUBLESHOOTING

PROBLEMCAUSESOLUTION
CHIPPING IN CUTTING EDGESUNSTABLE CONDITIONSCHECK TOOL AND WORKPIECE CLAMPING AND STABILITY
FEED RATE TOO HIGHDECREASE FEED PER TOOTH
DEPTH OF CUT LARGEINCREASE THE NUMBER OF THREAD MILLING PASSES
EXCESSIVE WEARINCORRECT CUTTING SPEEDDECREASE CUTTING SPEED
INCORRECT FEED PER TOOTHINCREASE FEED PER TOOTH
INSUFFICIENT COOLANTCHECK STABILITY INCREASE THE COOLANT FLOW CHANGE TO CLIMB MILLING
VIBRATIONSCUTTING SPEED TOO HIGHCHANGE CUTTING SPEED
INCORRECT TOOL AND WORKPIECE INSTALLTIONCHECK SABILITY OF WORKPIECE
LARGE DEPTH OF CUT STABILITY: TOOL/MACHINE, WORKPIECE/WORKPIECE CLAMPINGCHANGE TO NUMBER OF PASSES
CONCENTRICITYMAKE SURE TOOL OVERHANG IN THE HOLDING DEVICE AS SHORT AS POSSIBLE
BAD SURFACE FINISH ON WORKPIECEINCREASE CUTTING SPEED DECREASE FEED PER TOOTH CHECK STABILITY AND OVERHANG OF TOOLS
SMALL DIFFERENCE BETWEEN GAUGES ( GO/NOT GO )RATIO TOO CLOSE ( TOOL CUTTING DIAMETER / THREAD DIAMETER )CHOOSE TOOL WITH SMALLER CUTTING DIAMETER