Общий каталог Dijet 2018 - страница 82

Tooling by DIJET QM MAX MQXTYPE ■ RECOMMENDED CUTTING CONDITIONS "ZPMT＊-PL-TYPE INSERTS" (FOR SIDE FINISHING) ● MQX ＋ MSN type Tool dia. (mm) 16/17 20 20/21 Work Insert Materials Grades No. of teeth 2N No. of teeth 3N No. of teeth 4N ℓ ap ae n Vf ℓ ap ae n Vf ℓ ap ae n Vf (mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (mm) (min-1) (mm/min) Carbon steel ~80 ≦5.0 ＜0.20 6,400 3,840 ~100 ≦5.0 ＜0.20 5,100 4,590 ~100 ≦5.0 ＜0.20 5,100 6,120 S50C, S55C CX75 (C50, C55) JC8015 120 ≦3.0 ＜0.15 5,120 2,460 150 ≦3.0 ＜0.15 4,080 2,940 150 ≦3.0 ＜0.15 4,080 3,920 Below 250HB 160 ≦2.5 ＜0.10 3,840 1,380 190 ≦2.5 ＜0.10 3,060 1,650 190 ≦2.5 ＜0.10 3,060 2,200 Die steel ~80 ≦5.0 ＜0.20 6,000 3,000 ~100 ≦5.0 ＜0.20 4,800 3,600 ~100 ≦5.0 ＜0.20 4,800 4,800 SKD61, SKD11 CX75 (1.2344, JC8015 120 ≦3.0 ＜0.15 4,800 1,920 150 ≦3.0 ＜0.15 3,840 2,300 150 ≦3.0 ＜0.15 3,840 3,070 1.2379) Below 255HB 160 ≦2.5 ＜0.10 3,600 1,080 190 ≦2.5 ＜0.10 2,880 1,300 190 ≦2.5 ＜0.10 2,880 1,730 Mold steel ~80 ≦5.0 ＜0.20 6,000 3,000 ~100 ≦5.0 ＜0.20 4,800 3,600 ~100 ≦5.0 ＜0.20 4,800 4,800 HPM7, PX5, JC8015 P20 120 ≦3.0 ＜0.15 4,800 1,920 150 ≦3.0 ＜0.15 3,840 2,300 150 ≦3.0 ＜0.15 3,840 3,070 (1.2311, P20) (DH102) 30-36HRC 160 ≦2.5 ＜0.10 3,600 1,080 190 ≦2.5 ＜0.10 2,880 1,300 190 ≦2.5 ＜0.10 2,880 1,730 Mold steel ~80 ≦4.0 ＜0.20 5,000 2,500 ~100 ≦4.0 ＜0.20 4,000 3,000 ~100 ≦4.0 ＜0.20 4,000 4,000 NAK80, HPM1, DH102 P21 120 ≦2.5 ＜0.15 4,000 1,600 150 ≦2.5 ＜0.15 3,200 1,920 150 ≦2.5 ＜0.15 3,200 2,560 (1.2311, P21) (JC8015) 38-43HRC 160 ≦2.0 ＜0.10 3,000 900 190 ≦2.0 ＜0.10 2,400 1,080 190 ≦2.0 ＜0.10 2,400 1,440 Hardened die steel ~80 ≦3.5 ＜0.20 4,200 1,680 ~100 ≦3.5 ＜0.20 3,350 2,010 ~100 ≦3.5 ＜0.20 3,350 2,680 SKD61, DAC, DH102 DHA JC8015 120 ≦2.5 ＜0.15 3,360 1,080 150 ≦2.5 ＜0.15 2,680 1,290 150 ≦2.5 ＜0.15 2,680 1,720 1.2344, 1.2379) 42-52HRC 160 – – – – 190 – – – – 190 – – – – Hardened die steel ~80 ≦2.5 ＜0.15 3,600 1,080 ~100 ≦2.5 ＜0.15 2,900 1,310 ~100 ≦2.5 ＜0.15 2,900 1,740 SKD11, SLD, DC11 DH102 120 ≦2.0 ＜0.12 2,880 690 150 ≦2.0 ＜0.12 2,320 840 150 ≦2.0 ＜0.12 2,320 1,110 1.2344, 1.2379) 55-62HRC 160 – – – – 190 – – – – 190 – – – – Grey & Nodular ~80 ≦5.0 ＜0.20 5,600 2,080 ~100 ≦5.0 ＜0.20 4,500 4,050 ~100 ≦5.0 ＜0.20 4,500 5,400 cast iron JC8015 (FC, FCD) (DH102) 120 ≦3.0 ＜0.15 4,480 1,250 150 ≦3.0 ＜0.15 3,600 2,590 150 ≦3.0 ＜0.15 3,600 3,460 (GG, GGG) Below 300HB 160 ≦2.5 ＜0.10 3,360 750 190 ≦2.5 ＜0.10 2,700 1,460 190 ≦2.5 ＜0.10 2,700 1,940 ~80 ≦5.0 ＜0.20 6,000 3,000 ~100 ≦5.0 ＜0.20 4,800 3,600 ~100 ≦5.0 ＜0.20 4,800 4,800 Stainless steel JC8015 SUS304 (DH102) 120 ≦3.0 ＜0.15 4,800 1,920 150 ≦3.0 ＜0.15 3,840 2,300 150 ≦3.0 ＜0.15 3,840 3,070 Below 250HB 160 ≦2.5 ＜0.10 3,600 1,080 190 ≦2.5 ＜0.10 2,880 1,300 190 ≦2.5 ＜0.10 2,880 1,730 ~80 ≦5.0 ＜0.20 1,800 900 ~100 ≦5.0 ＜0.20 1,450 1,090 ~100 ≦5.0 ＜0.20 1,450 1,450 Titanium alloy JC8015 (Ti-6Al-4V) (DH102) 120 ≦3.0 ＜0.15 1,440 580 150 ≦3.0 ＜0.15 1,160 700 150 ≦3.0 ＜0.15 1,160 930 160 ≦2.5 ＜0.10 1,080 320 190 ≦2.5 ＜0.10 870 390 190 ≦2.5 ＜0.10 870 520 ℓ: Overhung length, ap: Axial depth of cut, ae: Radial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE 1 The figure to be adjusted according to the machine rigidity or work rigidity. 2 In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed. 3 If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and Feed speed. B066 4 Use air blow.