Tooling by DIJET Indexable Tools Aero Chipper ALXTYPE ■ RECOMMENDED CUTTING CONDITIONS ● FACE MILL TYPE Tool dia. (mm) Work Insert 50 63 Materials Grades ℓ ap ae n -1 Vf ℓ ap ae n Vf (mm) (mm) (mm) (min ) (mm/min) (mm) (mm) (mm) (min-1) (mm/min) 100 8 35 6,300 5,040 100 8 45 5,000 5,000 Aluminium alloy 50-110HB FZ05 150 4 35 6,300 3,020 150 4 45 5,000 3,000 200 3 35 6,300 1,760 200 3 45 5,000 1,750 Stainless steel 100 3 35 950 380 100 2 45 760 380 Below 250HB JC5118 150 2 35 950 190 150 2 45 760 190 100 8 35 380 122 100 8 45 300 120 Titanium alloy 35-43HRC JC5118 150 4 35 380 106 150 4 45 300 105 200 2 35 380 91 200 2 45 300 90 ℓ: Overhunglength, ap: Axialdepthofcut, ae: Widthofcut,n: Spindlespeed,Vf: Feedspeed Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity. 2. In case chatter occurrs, recommend to reduce depth of cut or spindle speed. 3. In case of full slotting, recommend to reduce spindles peed and feed speed by70% of above figures. And depth of cut ap up to 8mm is recommended. ● END MILL TYPE Tool dia.(mm) Type Work Insert of 20 25 28 Materials Grades machin- ing a p ae n Vf ap ae n Vf ap ae n Vf (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) Shoulder 12 4 14,000 2,800 12 5 12,000 4,800 12 5.6 11,000 4,400 Aluminium alloy Milling 50-110HB FZ05 8 14 14,000 2,520 8 18 12,000 4,320 8 20 11,000 3,960 Slotting 6 20 12,000 2,400 6 25 10,000 4,000 8 28 9,200 3,680 Shoulder 5 4 2,400 240 5 5 1,900 380 5 6 1,700 340 Stainless steel Milling Below250HB JC5118 2 14 2,400 240 2 8 1,900 380 2 20 1,700 340 Slotting 2 20 2,000 100 2 25 1,600 160 2 28 1,400 140 Shoulder 12 4 950 95 12 5 764 153 12 5.6 685 137 Titaniumalloy 35-43HRC JC5118 Milling 8 14 950 76 8 18 764 122 8 20 685 110 Slotting 6 20 800 64 6 25 640 102 8 28 570 91 Tool dia.(mm) Type Work Insert of 32 35 40 Materials Grades machin- a p ae n Vf a p ae n Vf ap ae n Vf ing (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) Shoulder 12 6.4 9,500 3,800 12 7 9,000 3,600 12 8 7,800 4,680 Aluminium alloy Milling 50-110HB FZ05 8 22 9,500 3,420 8 25 9,000 3,240 8 28 7,800 4,210 Slotting 8 32 8,000 3,200 8 35 7,200 2,880 8 40 6,400 3,840 Shoulder 8 6 1,500 300 8 7 1,355 271 3 8 1,200 360 Stainless steel Milling Below250HB JC5118 3 22 1,500 300 3 25 1,355 271 2 28 1,200 360 Slotting 2 35 1,200 120 2 35 1,100 110 1 40 1,000 150 Shoulder 12 6.4 600 120 12 7 545 109 12 8 480 144 Titanium alloy Milling 35-43HRC JC5118 8 22 600 96 8 25 545 87 8 28 480 115 Slotting 8 32 500 80 8 35 450 72 8 40 400 96 ap: Axial depth of cut, ae: Width of cut, n: Spindle speed, Vf: Feed speed Note) 1. The cutting parameters to be adjusted according to the machine rigidity or work rigidity. 2. In case chatter occurrs, recommend to reduce depth of cut or spindle speed. C225