Общий каталог Dijet 2018 - страница 330

Tooling by DIJET Indexable Tools Hepta Mill HEPTyPE ■ RECOMMENDED CUTTING CONDITIONS Interrupted Cutting Tool dia. (mm) Work Insert Overhung 125 160 Inserts length Materials Grades ℓ No. of teeth 7N No. of teeth 8N (mm) ap n Vf Pc ap n Vf Pc (mm) (min-1) (mm/min) (kW) (mm) (min-1) (mm/min) (kW) 100 4 300 1,700 30.3 4 250 1,600 36.5 Carbon steel 150 4 270 1,400 24.9 4 220 1,200 27.4 XDMW080620ZTR(-ML) JC7560 S50C, S55C (C50, C55) (XDMT080620ZER) (JC8050) 200 4 250 1,100 19.6 4 180 900 20.5 Below 250HB (XDMW080620ZTR) (JC8050) 250 3.5 250 900 14 3.5 180 750 15 300 3 250 900 12 3 180 750 12.8 100 3 300 1,400 18.9 3 250 1,400 24.2 Mold steel HPM7, PX5, KPM30 XDMW080620ZTR(-ML) JC7560 150 3 270 1,100 14.8 3 220 1,000 17.3 (1.2311, P20) (XDMT080620ZER) (JC8050) 200 3 250 900 12.1 3 180 750 12.9 30-36HRC (XDMW080620ZTR) (JC8050) 250 2.5 250 850 9.5 2.5 180 600 8.6 300 2.5 250 850 9.5 2.5 180 600 8.6 100 3 250 1,150 16.6 3 200 1,100 20.2 Mold steel 3 3 150 200 800 11.5 150 800 14.7 NAK80, HPM1 (1.2311, P21) XDMT080620ZER JC5118 200 3 150 550 7.9 3 120 550 10.1 38-43HRC 250 2.5 150 500 6 2.5 120 450 6.9 300 2.5 150 500 6 2.5 120 450 6.9 100 3 300 1,400 18.9 3 250 1,400 24.2 Die steel 150 3 1,100 14.8 3 1,000 17.3 270 220 SKD61, SKD11 XDMW080620ZTR(-ML) JC7560 (1.2344, 1.2379) (XDMT080620ZER) (JC8050) 200 3 250 900 12.1 3 180 750 12.9 Below 255HB (XDMW080620ZTR) (JC8050) 250 2.5 250 850 9.5 2.5 180 600 8.6 300 2.5 250 850 9.5 2.5 180 600 8.6 Hardened die steel 100 2.5 200 450 7.8 2.5 170 450 10 SKD61, DAC, DHA XDMW080620ZTR JC5118 150 2.5 150 320 5.6 2.5 150 400 8.9 (1.2344, 1.2379) (XDMW080620ZTR) (JC8015) 200 2.5 125 200 3.5 2.5 120 250 5.6 40-50HRC 250 2 200 2.8 2 220 3.9 125 120 100 5 300 2,100 33.5 5 250 2,000 40.8 Grey cast iron 150 5 1,850 29.8 5 1,750 35.7 XDMW080620ZTR JC5118 270 220 FC250, FC300 (GG25, GG30) (XDMT080620ZER) (JC8050) 200 5 250 1,500 24.4 5 180 1,450 29.5 Below 300HB (XDMW080635ZTR-S) (JC8015) 250 4 250 1,200 15.1 4 180 1,200 19.4 300 3.5 250 1,200 13.3 3.5 180 1,200 17 100 4 250 1,100 20.7 4 200 1,000 24.1 Nodular cast iron 150 4 850 16 4 800 19.2 XDMW080620ZTR JC5118 230 170 FCD500, FCD700 (GGG50, GGG70) (XDMT080620ZER) (JC8050) 200 3 200 700 9.9 3 150 600 10.8 Below 300HB (XDMW080635ZTR-S) (JC8015) 250 3 200 550 7.8 3 150 500 9 300 2.5 200 550 6.5 2.5 150 500 7.5 100 4 250 800 15.4 4 200 700 17.2 Stainless steel XDMT080620ZER(-ML) JC7560 150 4 200 650 12.5 4 160 600 14.7 SUS304 200 4 180 500 9.6 4 150 500 12.3 (XDMT080620ZER) (JC8050) Below 250HB 250 3.5 180 450 7.6 3.5 150 400 8.6 300 3 180 400 5.8 3 150 350 6.5 ap: Depth of cut, n: Spindle speed, Vf: Feed speed, Pc: Net power consumption ■ NOTE 1) The cutting parameters to be adjusted according to the machine rigidity or work rigidity. (Above parameter is for BT50 arbor) 2) In case chatter occurrs, recommend to reduce depth of cut or spindle speed and feed speed. 3) Use air blow to flush the chips out. 4) We recommend to use XDMW080635ZTR-S JC8015 (negative geometry inserts) for material having sand C118 inclusions and uneven removal stocks.