Indexable Tools Tooling by DIJET QM MAX QXPTyPE ■ RECOMMENDED CUTTING CONDITIONS / FOR BOTTOM FACE FINISHING ● ZPMT*-PL-type inserts (facemill type) Tool dia. (mm) Work Insert 40 Materials Grades No. of teeth 6N No. of teeth 7N ℓ ap ae n Vf ℓ ap ae n Vf (mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (mm) (min-1) (mm/min) ~150 ≦0.20 13~38 1,400 1,260 ~150 ≦0.20 13~38 1,400 1,470 Carbon steelS50C, S55CCX75(C50, C55)(JC8015)200250≦0.1513~38≦0.1013~381,0501,050760 200 ≦0.15 13~38 1,050760250≦0.1013~381,050880880 Below 250HB 300 ≦0.10 13~24 700 420 300 ≦0.10 13~24 700 490 350 – – – – 350 – – – – ~150 ≦0.20 13~38 1,300 1,170 ~150 ≦0.20 13~38 1,300 1,360 Die steelSKD61, SKD11CX75(1.2344, 1.2379)(JC8015)200250≦0.1513~38≦0.1013~38980980710200 ≦0.15 13~38710250≦0.1013~38980980820820 Below 255HB 300 ≦0.10 13~24 650 390 300 ≦0.10 13~24 650 450 350 – – – – 350 – – – – ~150 ≦0.20 13~38 1,300 1,170 ~150 ≦0.20 13~38 1,300 1,360 Mold steelHPM7, PX5, P20JC8015(1.2311, P20)(DH102)200250≦0.1513~38≦0.1013~38980980710200 ≦0.15 13~38710250≦0.1013~38980980820820 30-36HRC 300 ≦0.10 13~24 650 390 300 ≦0.10 13~24 650 450 350 – – – – 350 – – – – ~150 ≦0.20 13~38 1,110 1,000 ~150 ≦0.20 13~38 1,110 1,160 Mold steelNAK80, HPM1, P21DH102(1.2311, P21)(JC8015)200250≦0.1513~38≦0.1013~38830830600200 ≦0.15 13~38600250≦0.1013~38830830700700 38-43HRC 300 ≦0.10 13~24 560 340 300 ≦0.10 13~24 560 390 350 – – – – 350 – – – – ~150 ≦0.20 13~38 800 580 ~150 ≦0.20 13~38 800 670 Hardened die steelSKD61, DAC, DHADH102(1.2344, 1.2379)(JC8015)200250≦0.1513~38≦0.1013~38600600360200≦0.15 13~38360250≦0.1013~38600600420420 42-52HRC 300 ≦0.10 13~24 400 190 300 ≦0.10 13~24 400 220 350 – – – – 350 – – – – ~150 ≦0.15 13~38 560 340 ~150 ≦0.15 13~38 560 390 Hardened die steel 200 ≦0.12 13~38 420 200 200 ≦0.12 13~38 420 230 SKD11, SLD, DC11(1.2344, 1.2379)DH102250 ≦0.10 13~38 420 200 250 ≦0.10 13~38 420 230 55-62HRC 300 ≦0.10 13~24 280 100 300 ≦0.10 13~24 280 120 350 – – – – 350 – – – – Grey & Nodularcast ironFC, FCD(GG, GGG)Below 300HBJC8015(DH102)~150200250300350≦0.2013~38≦0.1513~38≦0.1013~38≦0.1013~24––1,4001,0501,050700–1,510950950500–~150≦0.2013~38200≦0.1513~38250≦0.1013~38300≦0.1013~24350––1,4001,0501,050700–1,7601,1001,100590– ~150 ≦0.20 13~38 1,300 1,170 ~150 ≦0.20 13~38 1,300 1,360 Stainless steelSUS304Below 250HBJC8015(DH102)200250300≦0.1513~38≦0.1013~38≦0.1013~24980980650710200≦0.1513~38710250≦0.1013~38390300≦0.1013~24980980650820820450 350 – – – – 350 – – – – 0,25 Pt ≦0.20 13~38 400 290 ~150 ≦0.20 13~38 400 340 Titanium alloy(Ti-6Al-4V)JC8015(DH102)200250≦0.15 13~38≦0.1013~38 300300 200 200 ≦0.15 13~38200250≦0.1013~38300300230230 300 ≦0.10 13~24 200 120 300 ≦0.10 13~24 200 140 350 – – – – 350 – – – – ℓ: Overhung length, ap: Axial depth of cut, ae: Radial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE 1) The figure to be adjusted according to the machine rigidity or work rigidity. 2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed. 3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and Feed speed.4)Use air blow. C087