Indexable Tools Tooling by DIJET QM MAX QXPTyPE ■ RECOMMENDED CUTTING CONDITIONS / SIDE FINISHING ● ZPMT*-PL-type inserts (facemill type) Tool dia. (mm) Work Insert 50 50/52 Materials Grades No. of teeth 7N No. of teeth 8N ℓ ap ae n Vf ℓ ap ae n Vf (mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (mm) (min-1) (mm/min) ~150 ≦5.0 <0.20 2,230 4,680 ~150 ≦5.0 <0.20 2,230 5,350 Carbon steel 200S50C, S55C(C50, C55)CX75(JC8015)250≦5.0<0.20≦3.0<0.152,2301,7804,6802,990200≦5.0<0.202,230 5,350250≦3.0<0.151,7803,420 Below 250HB 300 ≦3.0 <0.15 1,780 2,990 300 ≦3.0 <0.15 1,780 3,420 350 ≦2.5 <0.10 1,340 1,690 350 ≦2.5 <0.10 1,340 1,930 ~150 ≦5.0 <0.20 1,910 3,340 ~150 ≦5.0 <0.20 1,910 3,820 Die steelSKD61, SKD11CX75(1.2344, 1.2379)(JC8015)200250≦5.0<0.20≦3.0<0.151,9101,5303,3402,140200≦5.0 <0.20 1,910 3,820250≦3.0<0.151,5302,450 Below 255HB 300 ≦3.0 <0.15 1,530 2,140 300 ≦3.0 <0.15 1,530 2,450 350 ≦2.5 <0.10 1,150 1,210 350 ≦2.5 <0.10 1,150 1,380 ~150 ≦5.0 <0.20 1,910 3,340 ~150 ≦5.0 <0.20 1,910 3,820 Mold steelHPM7, PX5, P20JC8015(1.2311, P20)(DH102)200250≦5.0<0.20≦3.0<0.151,9101,5303,3402,140200≦5.0<0.20 1,910 3,820250≦3.0<0.151,5302,450 30-36HRC 300 ≦3.0 <0.15 1,530 2,140 300 ≦3.0 <0.15 1,530 2,450 350 ≦2.5 <0.10 1,150 1,210 350 ≦2.5 <0.10 1,150 1,380 ~150 ≦4.0 <0.20 1,600 2,800 ~150 ≦4.0 <0.20 1,600 3,200 Mold steel 200NAK80, HPM1, P21DH102(1.2311, P21)(JC8015)250≦4.0<0.20≦2.5<0.151,6001,2802,8001,790200≦4.0<0.201,6003,200250≦2.5<0.151,2802,050 38-43HRC 300 ≦2.5 <0.15 1,280 1,790 300 ≦2.5 <0.15 1,280 2,050 350 ≦2.0 <0.10 960 1,010 350 ≦2.0 <0.10 960 1,150 ~150 ≦3.0 <0.20 1,340 1,880 ~150 ≦3.0 <0.20 1,340 2,140 Hardened die steelSKD61, DAC, DHADH102(1.2344, 1.2379)(JC8015)200250≦3.0<0.20≦2.5<0.151,3401,0701,8801,200200≦3.0<0.201,340 2,140250≦2.5<0.151,0701,370 42-52HRC 300 ≦2.5 <0.15 1,070 1,200 300 ≦2.5 <0.15 1,070 1,370 350 ≦1.5 <0.10 800 670 350 ≦1.5 <0.10 800 770 ~150 ≦2.5 <0.15 1,150 1,210 ~150 ≦2.5 <0.15 1,150 1,380 Hardened die steel 200 ≦2.5 <0.15 1,150 1,210 200 ≦2.5 <0.15 1,150 1,380 SKD11, SLD, DC11(1.2344, 1.2379)DH102250 ≦2.0 <0.12 920 770 250 ≦2.0 <0.12 920 880 55-62HRC 300 ≦2.0 <0.12 920 770 300 ≦2.0 <0.12 920 880 350 ≦1.0 <0.10 690 440 350 ≦1.0 <0.10 690 500 ~150Grey & Nodularcast ironFC, FCD(GG, GGG)JC8015(DH102)200250300Below 300HB350≦5.0<0.20≦5.0<0.20≦3.0<0.15≦3.0<0.15≦2.5<0.101,7801,7801,4201,4201,0703,740~1503,7402002,3902502,3903001,350350≦5.0<0.20≦5.0<0.20≦3.0<0.15≦3.0<0.15≦2.5<0.101,7801,7801,4201,4201,0704,2704,2702,7302,7301,540 ~150 ≦5.0 <0.20 1,910 3,340 ~150 ≦5.0 <0.20 1,910 3,820 Stainless steelSUS304Below 250HBJC8015(DH102)200250300≦5.0<0.20≦3.0<0.15≦3.0<0.151,9101,5301,5303,3402,1402,140200≦5.0<0.201,9103,820250≦3.0<0.151,5302,450300≦3.0<0.151,5302,450 350 ≦2.5 <0.10 1,150 1,210 350 ≦2.5 <0.10 1,150 1,380 ~150 ≦5.0 <0.20 570 1,000 ~150 ≦5.0 <0.20 570 1,140 Titanium alloy JC8015(Ti-6Al-4V)(DH102)200250≦5.0<0.20≦3.0<0.15 570 1,000 200 ≦5.0 <0.20460650250≦3.0<0.155701,140460740 300 ≦3.0 <0.15 460 650 300 ≦3.0 <0.15 460 740 350 ≦2.5 <0.10 340 360 350 ≦2.5 <0.10 340 410 ℓ: Overhung length, ap: Axial depth of cut, ae: Radial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE 1) The figure to be adjusted according to the machine rigidity or work rigidity. 2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed. 3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed and Feed speed.4)Use air blow. C085