Общий каталог Dijet 2018 - страница 296

Indexable Tools Tooling by DIJET QM MAX QXPTyPE ■ RECOMMENDED CUTTING CONDITIONS / SIDE FINISHING ● ZPMT＊-PL-type inserts (facemill type) Tool dia. (mm) Work Insert 40 Materials Grades No. of teeth 6N No. of teeth 7N ℓ ap ae n Vf ℓ ap ae n Vf (mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (mm) (min-1) (mm/min) ~150 ≦5.0 ＜0.20 2,550 4,590 ~150 ≦5.0 ＜0.20 2,550 5,350 Carbon steelS50C, S55C(C50, C55)CX75(JC8015)200250≦3.0＜0.15≦2.5＜0.102,0401,5302,9401,650200 ≦3.0 ＜0.15 2,040 3,430250≦2.5＜0.101,5301,930 Below 250HB 300 ≦2.5 ＜0.10 1,530 1,650 300 ≦2.5 ＜0.10 1,530 1,930 350 – – – – 350 – – – – ~150 ≦5.0 ＜0.20 2,400 3,600 ~150 ≦5.0 ＜0.20 2,400 4,200 Die steelSKD61, SKD11CX75(1.2344, 1.2379)(JC8015)200250≦3.0＜0.15≦2.5＜0.101,9201,4402,3001,300200≦3.0 ＜0.15 1,920 2,690250≦2.5＜0.101,4401,510 Below 255HB 300 ≦2.5 ＜0.10 1,440 1,300 300 ≦2.5 ＜0.10 1,440 1,510 350 – – – – 350 – – – – ~150 ≦5.0 ＜0.20 2,400 3,600 ~150 ≦5.0 ＜0.20 2,400 4,200 Mold steelHPM7, PX5, P20JC8015(1.2311, P20)(DH102)200250≦3.0＜0.15≦2.5＜0.101,9201,4402,3001,300200≦3.0＜0.15 1,920 2,690250≦2.5＜0.101,4401,510 30-36HRC 300 ≦2.5 ＜0.10 1,440 1,300 300 ≦2.5 ＜0.10 1,440 1,510 350 – – – – 350 – – – – ~150 ≦4.0 ＜0.20 2,000 3,000 ~150 ≦4.0 ＜0.20 2,000 3,500 Mold steelNAK80, HPM1, P21DH102(1.2311, P21)(JC8015)200250≦2.5＜0.15≦2.0＜0.101,6001,2001,9201,080200≦2.5＜0.15 1,600 2,240250≦2.0＜0.101,2001,260 38-43HRC 300 ≦2.0 ＜0.10 1,200 1,080 300 ≦2.0 ＜0.10 1,200 1,260 350 – – – – 350 – – – – ~150 ≦3.5 ＜0.20 1,670 2,000 ~150 ≦3.5 ＜0.20 1,670 2,340 Hardened die steelSKD61, DAC, DHADH102(1.2344, 1.2379)(JC8015)200250≦2.5＜0.15≦1.5＜0.101,3401,0001,290720200≦2.5＜0.151,340 1,500250≦1.5＜0.101,000840 42-52HRC 300 – – – – 300 – – – – 350 – – – – 350 – – – – ~150 ≦2.5 ＜0.15 1,430 1,290 ~150 ≦2.5 ＜0.15 1,430 1,500 Hardened die steelSKD11, SLD, DC11(1.2344, 1.2379)DH102200≦2.0＜0.12 1,140250≦1.0＜0.10860820200 ≦2.0 ＜0.12 1,140460250≦1.0＜0.10860960540 55-62HRC 300 – – – – 300 – – – – 350 – – – – 350 – – – – Grey & Nodularcast ironFC, FCD(GG, GGG)Below 300HBJC8015(DH102)~150200250300350≦5.0＜0.20≦3.0＜0.15≦2.5＜0.10≦2.5＜0.10––2,2301,7801,3401,340–4,010~1502,5602001,4502501,450300–350≦5.0＜0.20≦3.0＜0.15≦2.5＜0.10≦2.5＜0.10––2,2301,7801,3401,340–4,6802,9901,6901,690– ~150 ≦5.0 ＜0.20 2,400 3,600 ~150 ≦5.0 ＜0.20 2,400 4,200 Stainless steelSUS304Below 250HBJC8015(DH102)200250300≦3.0＜0.15≦2.5＜0.10≦2.5＜0.101,9201,4401,4402,3001,3001,300200≦3.0＜0.151,9202,690250≦2.5＜0.101,4401,510300≦2.5＜0.101,4401,510 350 – – – – 350 – – – – ~150 ≦5.0 ＜0.20 720 1,080 ~150 ≦5.0 ＜0.20 720 1,260 Titanium alloy JC8015(Ti-6Al-4V)(DH102)200250≦3.0＜0.15≦2.5＜0.10 580430 700 200 ≦3.0 ＜0.15390250≦2.5＜0.10580430810450 300 ≦2.5 ＜0.10 430 390 300 ≦2.5 ＜0.10 430 450 350 – – – – 350 – – – – ℓ: Overhung length, ap: Axial depth of cut, ae: Radial depth of cut, n: Spindle speed, Vf: Feed speed ■ NOTE 1) The figure to be adjusted according to the machine rigidity or work rigidity. 2) In case of chatter occurring, recommend to reduce the depth of cut ap or Feed speed. 3) If machine does not have enough power, recommend to reduce the depth of cut ap or Spindle speed C084 and Feed speed.4)Use air blow.