Modular Head Series Tooling by DIJET Mirror Ball GRMTYPE ■ H.S.C. RECOMMENDED CUTTING CONDITIONS ● MBX and MSN with GRM insert Cutting Tool dia. (mm) WorkMaterials Grades speed 016 x R5 0 25 x R6 Depth Profile milling Face millingVc(m/min)n(min-1)Vf(mm/min)n(min-1)Vf(mm/min)of cutap (mm)Max. Pickae (mm)Pickae (mm) Grey cast iron160-260 HBDH102 750 15,000 10,000 12,000 9,000 0.05-0.15 0.02D ~0.20D Nodular cast iron170-300 HBDH102(JC8015)600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D ~0.20D Carbon steel180-280 HBDH102(JC8015)600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D ~0.15D Low alloy steel180-280 HBDH102(JC8015)600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D ~0.15D Tool & Die steel180-255 HBDH102(JC8015)600 12,000 7,000 9,600 6,700 0.05-0.15 0.02D ~0.15D Mold steel30-36 HRCDH102 550 11,000 5,500 8,800 4,400 0.05-0.15 0.02D ~0.15D Mold steel38-43 HRCDH102 500 10,000 5,000 8,000 4,000 0.05-0.15 0.02D ~0.15D Hardened die steel40-55 HRCDH102 450 9,000 4,500 7,200 3,600 0.05-0.15 0.02D ~0.10D Hardened die steel56-63 HRCDH102 300 6,000 3,000 4,800 2,400 0.05-0.15 0.02D ~0.10D Stainless steel150-250 HBDH102(JC8015)400 8,000 4,800 6,400 3,800 0.05-0.15 0.02D ~0.15D Cutting Tool dia. (mm) WorkMaterials Grades speed 0256 x R8 0 30 x R10 Depth Profile milling Face millingVc(m/min)n(min-1)Vf(mm/min)n(min-1)Vf(mm/min)of cutap (mm)Max. Pickae (mm)Pickae (mm) Grey cast iron160-260 HBDH102 750 9,600 8,000 8,000 8,000 0.05-0.15 0.02D ~0.20D Nodular cast iron170-300 HBDH102(JC8015)600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D ~0.20D Carbon steel180-280 HBDH102(JC8015)600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D ~0.15D Low alloy steel180-280 HBDH102(JC8015)600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D ~0.15D Tool & Die steel180-255 HBDH102(JC8015)600 7,700 6,000 6,500 6,000 0.05-0.15 0.02D ~0.15D Mold steel30-36 HRCDH102 550 7,000 4,200 5,800 4,000 0.05-0.15 0.015D ~0.15D Mold steel38-43 HRCDH102 500 6,400 3,800 5,300 3,700 0.05-0.15 0.015D ~0.15D Hardened die steel40-55 HRCDH102 450 5,750 3,450 4,800 3,360 0.05-0.15 0.015D ~0.10D Hardened die steel56-63 HRCDH102 300 3,850 2,300 3,200 2,200 0.05-0.1 0.015D ~0.10D Stainless steel150-250 HBDH102(JC8015)400 5,100 3,600 4,200 3,300 0.05-0.15 0.02D ~0.15D n: Spindle speed, Vf: Feed speed NOTE When machining both profile and flat surface simultaneously, use the profile milling conditions. ★Attention to mounting insert1. Clean the insert seat carefully.2. Clean the insert, especially hole and location face.3. Change the clamp screw when the screw gets worn out.4. Do not tightened the clamp screw too hard.Recommend to use Torque control wrenches. (Page C180)See the right table for recommended tightening torque.(See table)DimensionsRecommended TorqueφDcN~m101. 2122.0163.0204.0255.030326.06.0B161