
■ RECOMMENDED CUTTING CONDITIONS / HIGH SPEED MACHINING
Insert Grades Tool dia. (mm)
Cutting Max. Depth Max. Pick
Work 20 25 30/32
| BNM-S | speed | of cut | feed | ||||||||
| Materials | BNM | BNM-TG | Vc | a | a | ||||||
| n | n | n | p | e | |||||||
| Vf | Vf | Vf | (mm) | (mm) |
(m/min)
| (min-1) | (mm/min) | (min-1) | (mm/min) | (min-1) | (mm/min) | ||||
| Grey cast iron | DH102 | 750 | 12,000 | 9,000 | 9,600 | 8,000 | 8,000 | 8,000 0.1-0.3 | 0.02Dc |
160-260 HB DH108 DH103
Nodular cast iron DH102 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.3 0.02Dc
170-300 HB DH108
Carbon steel DH108 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.3 0.02Dc
180-280 HB
Low alloy steel DH103 DH108 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.2 0.015Dc
180-280 HB
Tool & Die steel DH108 600 9,600 6,700 7,700 6,000 6,500 6,000 0.1-0.2 0.015Dc
180-255 HB
Hardened die steel DH102 450 7,200 3,600 5,750 3,450 4,800 3,360 0.1-0.2 0.015Dc
40-55 HRC DH108 DH103
Hardened die steel DH102 300 4,800 2,400 3,850 2,300 3,200 2,200 0.05-0.1 0.015Dc
56-63 HRC DH108
Stainless steel
DH103 DH108 500 8,000 4,800 6,400 4,500 5,300 4,200 0.1-0.2 0.015Dc
150-250 HB
Copper alloy 600 9,600 7,600 7,700 6,200 6,500 6,500 0.1-0.3 0.02Dc
80-150 HB KT9 FZ05
Aluminium alloy 800 12,700 10,000 10,200 8,200 8,500 8,500 0.1-0.5 0.02Dc
30-100 HB
n: Spindle speed, Vf: Feed speed
Dimensions Recommended Torque φDc N~m 1. Clean the insert seat carefully. 10 1.2 2. Clean the insert, especially hole and location face. 12 2.0
| 3. Change the clamp screw when the screw gets worn out. | 16 | 3.0 |
| 4. Do not tighten the clamp screw too hard. | 20 | 4.0 |